Experience

FPCL (FFBL Power Company Limited)

• Pakistan
• Oil and Gas
• 300 - 400 Employee

• Lead HSE | Process Engineeirng

  • Oct 2019 - Present

  - Conduct Root cause analysis & prepare investigation reports for process safety & safety incidents and assign action items & Plant Management visibility. - Designed Safety unit dashboard with comparative analysis for effective monitoring & increased management visibility. - Developed Safety unit KPI’s of plant & share with plant management on monthly basis. - Provide guidelines based on international / national codes & NFPA standards / industrial safe practices to improve plant safety performance. - Design safety training calendar & contents based on past / historical behaviors of personal at different units in plant. - Participate in Safe operating committee meeting, review MOC’s and provide feedbacks to end user for incorporation - Maintain HSE risk register & identify hazards to conduct risk assessments of various area of plant to reduce risk to ALARP region. - Ensure compliance of local regulatory authorities safety code & National Rules / acts. - Maintain & upgrade Safety Manual / procedure of the plant providing guidelines for Safe working environment of operations & Maintenance personal along with safety guidelines / rules to all concerned. - Ensure effective safety communications & Emergency handling preparedness within the organization by providing guidelines for safety talks & plan Emergency drills along with monitoring & evaluation - Review Method statements & JSA’s of critical jobs and provide feedbacks to end user for incorporation & safe execution. - Conduct safety surveys of plant including unsafe acts / conditions & Management Safety audits. - Ensure Safety teams capacity building by arranging internal / external trainings / certifications. - Ensure effective process / safety audits are performed & actions items if any are close timely. Show less



FFBL power company limited / Fauji Fertilizer Bin Qasim Limited

• Deputy Manager (Process)

  • Oct 2008 - Oct 2019

  Presently working as a Process engineer in the FFBL new Coal Power Plant (CPP) Project owing to consistent short supply of Natural Gas to Fertilizer Plants & replacing the Fuel Gas to Coal & Power export to National Grid (KESC). Worked in all phases of green-field project (EPCM) including FEED, Basic Engineering and Detailed Engineering of FFBL Power Company Limited (FPCL). This challenging project involved EPCM of new equipment like CFB Boilers, Steam turbines, Condensers, Cooling Tower, Coal & Sorbent handling system, centrifugal pumps etc and their integration with existing Fertilizer plant for steam export and utilities import. Technical Tender review and updation, Technical comparisons, Bids evaluation of main items like CFB Boilers, Coal, sorbant and Ash handling system, Control valves, Pressure safety valves, Local & Remote instrumentation, Sampling system etc. Line Sizing, pressure drop calculation using HYSYS and other softwares for integration with Balance of plant items Technical reviews of PFDs, P&IDs of new Coal Power Plant Project and updation Involved in HAZOP study of FFBL Coal Power Plant Project Achievements in Fertilizer Complex: High pressure carbamate condenser leakage identification, Urea carry over problem rectification in Rectifying Column.HP Scrubber cooler low cooling water flow problem. Hydrogen Convertor catalyst charge sorting / de-dusting to improve its performance and reduce pressure drop. Cooling water flow balancing of Urea complex. Developing process packages (MOC) for better performance & efficiency of plant Turnaround Activities: Ammonia & Urea Plant Catalyst change out. Replacement of IMTP Bed in Absorber and Benfield Regenerators of Ammonia Unit. Activated carbon / resins make up / change out at Utilities plant. Chemical Cleaning of Packing (Pall Rings), Heat Exchangers, Liquid Distributors, Demister Pads and media replacement of Portable water. Monitoring of startup activities w.r.t deviation from pre defined conditions. Show less


IWS
• United States
• Insurance
• 1 - 100 Employee
• Process Engineer

  • Apr 2008 - Oct 2008


Wazeer Group Of Companies

• Production Engineer

  • Aug 2007 - Feb 2008

  Time Paper Products Time Paper Products


Sui Northern Gas Pipelines Limited, Lahore
• Internee

  • Jun 2005 - Jul 2005