Alexandre Abreu
Gerente de Qualidade at FLOWSERVE DO BRASIL LTDA- Claim this Profile
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Bio
Experience
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FLOWSERVE DO BRASIL LTDA
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1 - 100 Employee
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Gerente de Qualidade
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Jun 2023 - Present
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Baker Hughes
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United States
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Oil and Gas
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700 & Above Employee
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FPS Offshore Global QMS Leader and LSS Black Belt
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Oct 2019 - Aug 2023
As QMS Leader:• Drive global processes to harmonize the quality management system (QMS) among 2 sites (Niteroi/BR and Newcastle/UK) for pipe manufacturing and 1 site for Integrity Management (Offshore) in Abingdon/UK.• Lead the adequation of the manufacturing sites to become APIQ1 and API17J certified.• Optimized the processes and enhanced the QMS for Abingdon IM site for ISO 9001:2015 maintenance.• Guidance to the leadership team related to Standard Requirements• Assure internal audits planning and execution and work on the ‘findings’ until closure.• lead cross functional Root cause analyses (RCAs) efforts for non-conformances and customer complaints developing action plan (CAPAs) to avoid the issue recurrence and also prevent other similar potential failures.• Apply Lean Six Sigma concepts during pipe manufacturing to reduce cost and optimize the process. • Quality News monthly communication.As Black Belt• Mentorship to Green Belts under certification – 20+ GBs certified worldwide.• Provide Lean Six Sigma GB (DMAIC methodology) classes and Problem Solving training to employees worldwide – 20+ trainings and 300+ employees trained.• Implement and develop the Lean Six Sigma Culture at BH FPS Niteroi• Lead Action Work Outs with cross functional team• Work with Regional QL and functional teams on critical Quality issues to identify opportunities for process continuous improvement (manufacturing and transactional).• Analyze Quality issues, develop process improvement plans based on the analyses and business feedback• Leverage process mapping, lean and statistical tools when appropriate to solve business issues, drive dollar savings and cycle time reductions• Constantly seek, share, and implement best practices Show less
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Black Belt, QMS & MQE Leader
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Aug 2014 - Oct 2019
• Quality Assurance & Manufacturing Quality Engineering Leader• Introduce and support the FMEA per workstation to identify and prevent potential failures – 10+ FMEAs developed, and actions implemented.• Support Inspection & Test Plan elaboration and approval• Assure internal audits execution and work on the ‘findings’ until closure.• lead cross functional Root cause analyses (RCAs) efforts and develop action plans to avoid the issue recurrence and also prevent other potential failures.• Assure ISO 9001:2015 maintenance and recertification.• Apply Lean Six Sigma concepts during pipe manufacturing to reduce cost and optimize the process. • Quality focal point to the customer.• Mentorship to Green Belts under certification.• Provide Lean Six Sigma GB (DMAIC methodology) classes and Problem-Solving training to employees worldwide.• Lead Action Work Outs with cross functional team• Analyze Quality issues, develop process improvement plans based on the analyses and business feedback• Leverage process mapping, lean and statistical tools when appropriate to solve business issues, drive dollar savings and cycle time reductions, Show less
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Gerente de Qualidade
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Jan 2013 - Aug 2014
• Planejar e assegurar que as inspeções de qualidade sejam realizadas no prazo para atender as demandas de produção e atendimento ao cliente• Acompanhamento das não-conformidades e reclamações do cliente, conduzindo sempre que necessário, análise de causa raiz para determinar as ações corretivas e preventivas• Trabalhar com os times de Planejamento e Produção para reduzir o custo da má-qualidade• Implementar o Sistema de Gestão da Qualidade para a divisão Drilling Macae e estabelecer e monitorar os indicadores de performance das áreas chaves de realização do produto.• Planejar e acompanhar as auditorias de Qualidade, monitorando/tratando os desvios até a sua conclusão• Assegurar a rastreabilidade do produto em serviço até a sua conclusão com emissão de “databook” em no máximo 5 dias após a conclusão • Desenvolver e implementar o programa de melhoria contínua através das ferramentas do Kaizen, LSS e AWO• Treinamento e desenvolvimento do time da Qualidade (CQ e QA) Show less
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Black Belt
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Oct 2010 - Dec 2012
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GE Aerospace
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United States
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Aviation and Aerospace Component Manufacturing
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700 & Above Employee
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Engenheiro de Desenvolvimento de Reparo
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Jul 2000 - Sep 2010
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Education
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MBA Executivo em Gestão Empreendedora UFF
Postgraduate Degree, Lean Six Sigma Production -
Universidade do Estado do Rio de Janeiro
Engenheiro Mecânico, Engenharia Mecânica