Alexander David Gerlach

at Elkamet Kunststofftechnik GmbH
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Contact Information
us****@****om
(386) 825-5501
Location
Biedenkopf, Hesse, Germany, DE

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Experience

    • Germany
    • Plastics Manufacturing
    • 100 - 200 Employee
      • Jul 2022 - Present

      • Oct 2021 - Present

    • United States
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
    • Process Engineer
      • Jan 2017 - Sep 2021

      • Implemented a CAQ system (Babtec) • Trained employees on CAQ system • Lead and completed several process improvement projects (Lean Six Sigma) • Provided first level IT support • Domain and server administration (Active Directory, VMware) • Managed installation of a new VoIP phone system • Completed implementation of a surveillance camera system • Planned and upgraded existing network to OM4 fiber • FMEA moderation • FMEA creation from scratch • Implemented and administered an access control system Show less

    • Germany
    • Plastics Manufacturing
    • 100 - 200 Employee
      • Apr 2016 - Dec 2016

      • CAQ software and QM content trainings (FMEA, Controlplan, Inspection Planning, Gage Management, Customer Complaints)• Implementation of a new AIAG conform FMEA standard• Work instruction creation

      • Sep 2013 - Apr 2016

      Research:• Optimization of a production line layout through 5s method and time studies• Research on a viscosity increasing additive in polyamide 6 rotational molding• Development of a barcode system to increase traceability and status of the products• Benchmarking of the rotational PA6 production process between the German and theAmerican facilities• Development of a benchmarking tool to ensure process equality throughoutinternational production facilities

      • Aug 2008 - Sep 2013

      • Maintaining production equipment and facilities• Creation of pneumatic schematics for new machines (FluidSIM)• Assembly of new production equipment and machinery• Manufacturing replacement parts (milling, turning, welding)Skills learned during the apprenticeship:• Milling• Turning• Welding• Electrical discharge machining• Soldering• Electro pneumatic systems• CNC programming• Creating technical drawings by hand and CAD

Education

  • Technische Hochschule Mittelhessen
    Bachelor of Engineering - BE, Forming
    2013 - 2016

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