Alexander David Gerlach
at Elkamet Kunststofftechnik GmbH- Claim this Profile
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Bio
Experience
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Elkamet Kunststofftechnik GmbH
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Germany
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Plastics Manufacturing
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100 - 200 Employee
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Jul 2022 - Present
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Oct 2021 - Present
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Elkamet Inc.
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United States
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Motor Vehicle Manufacturing
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1 - 100 Employee
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Process Engineer
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Jan 2017 - Sep 2021
• Implemented a CAQ system (Babtec) • Trained employees on CAQ system • Lead and completed several process improvement projects (Lean Six Sigma) • Provided first level IT support • Domain and server administration (Active Directory, VMware) • Managed installation of a new VoIP phone system • Completed implementation of a surveillance camera system • Planned and upgraded existing network to OM4 fiber • FMEA moderation • FMEA creation from scratch • Implemented and administered an access control system Show less
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Elkamet Kunststofftechnik GmbH
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Germany
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Plastics Manufacturing
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100 - 200 Employee
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Apr 2016 - Dec 2016
• CAQ software and QM content trainings (FMEA, Controlplan, Inspection Planning, Gage Management, Customer Complaints)• Implementation of a new AIAG conform FMEA standard• Work instruction creation
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Sep 2013 - Apr 2016
Research:• Optimization of a production line layout through 5s method and time studies• Research on a viscosity increasing additive in polyamide 6 rotational molding• Development of a barcode system to increase traceability and status of the products• Benchmarking of the rotational PA6 production process between the German and theAmerican facilities• Development of a benchmarking tool to ensure process equality throughoutinternational production facilities
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Aug 2008 - Sep 2013
• Maintaining production equipment and facilities• Creation of pneumatic schematics for new machines (FluidSIM)• Assembly of new production equipment and machinery• Manufacturing replacement parts (milling, turning, welding)Skills learned during the apprenticeship:• Milling• Turning• Welding• Electrical discharge machining• Soldering• Electro pneumatic systems• CNC programming• Creating technical drawings by hand and CAD
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Education
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Technische Hochschule Mittelhessen
Bachelor of Engineering - BE, Forming