Alex Varghese Kurian

Consultant Engineer/Industrial Engineer at Kerala State Productivity Council (KSPC)
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Contact Information
us****@****om
(386) 825-5501
Location
Ernakulam, Kerala, India, IN
Languages
  • English Full professional proficiency
  • Hindi Limited working proficiency

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Credentials

  • Microsoft Excel 2017 Certification
    Kerala State Productivity Council (KSPC)
    Aug, 2022
    - Oct, 2024
  • • Preparatory course for CAPM (Certified Associate in Project Management) conducted by Project Management Institute. Managed by Karunya University, Coimbatore, Tamil Nadu, India (2015)
    Project Management Institute
    Jan, 2015
    - Oct, 2024

Experience

    • India
    • Non-profit Organizations
    • 1 - 100 Employee
    • Consultant Engineer/Industrial Engineer
      • Jan 2022 - Present

      Productivity Survey & Implementation Services, Management System Certification and Training Productivity Survey & Implementation Services, Management System Certification and Training

    • Strategic Management Services
    • 1 - 100 Employee
    • Quality Auditor/Project Officer
      • Jun 2019 - Dec 2021

      - Conducted Internal auditing & Management Review Meetings as per ISO 9001, 17025, 22000, 14001, 45001, and 13485 standards.- Documented, implemented, and successfully completed (IS/ISO/IEC 17025: 2017) NABL Accreditation for Testing (Civil, Mechanical, and Electrical) Laboratories.- Documented and implemented requirements as per ISO/IEC 17065: 2012 & ISO 17067: 2013 Accreditation >Documentation Review Matrix for the NABCB Pre-Assessment >Documentation and Internal Auditing as per ISO 17065: 2012 - Conformity Assessment Body - Provided assistance to MSMEs (Micro, Small & Medium Enterprises) in obtaining Product Certification as per Indian Standards. >Trained the QC Technicians >Documented and implemented the Testing Procedures as per IS standard

    • Quality Team Lead
      • Oct 2018 - Feb 2019

      Project Location: Stackpole International Ltd.Supervision of the Level-2 Quality Inspection of the components of Transmission and Oil Pumps used in vehicles manufactured by GM and Ford. Project Location: Stackpole International Ltd.Supervision of the Level-2 Quality Inspection of the components of Transmission and Oil Pumps used in vehicles manufactured by GM and Ford.

    • Canada
    • Renewable Energy Semiconductor Manufacturing
    • 100 - 200 Employee
    • Quality Control Technician
      • Mar 2018 - Aug 2018

      Silfab Solar Inc., Mississauga, ON: Quality Technician:- Analysed the daily defects and updated the FMEA.- Performed quality controls following the WI’s created in cooperation with the Quality Team Leads,on: raw materials, semi-finished and finished products (Solar Panels).- Monitored the variations in scraps products and raw materials (out of spec) that are rejected atthe various steps of production flow. Make statistical evaluations and define correctiveactions in collaboration with Leadership Team.- Suggested improvements of the WI’s in order to reduce scraps and improve the performance ofthe finished product.- Improved WI’s reducing the rework & scraps, and improve the capacity for in-depth analysisand improvement of the process;- Supported and trained the Production Technicians on WI’s, Quality Improvements, and Process issues incooperation with the Leadership Team;- Created statistical process analysis and reports on the quality of raw materials and finished products- Utilized and maintained the supplied instruments of measurement according to WI and safetystandards.

    • Canada
    • Automotive
    • 1 - 100 Employee
    • Quality Assurance Inspector (Co-op)
      • Aug 2017 - Dec 2017

      • Inspection and Part Auditing of the automotive parts in Honda Canada Manufacturing production line. • Performed final inspection on Honda CR-V model.• Communicated with the supplier representatives at the customer facility in problem solving to ensure the Quality Standards of the products. • Communicated with the Logistical department for timely procurement and delivering of the parts from safety stock to the production line.• Performed visual inspections, gauge inspections and functional verification of parts, typically automotive, to a set work instruction of safety and quality standards• Inspecting the incoming parts used in the production line. Reject, tag and manage the initial disposition of defective material (e.g.: Airbags, Fuel Pipes, Components to be welded and Indicators).

    • Paper and Forest Product Manufacturing
    • 100 - 200 Employee
    • Engineer In Training
      • Dec 2015 - May 2016

      Finding an alternative method in the pulp refining process due to the failure of Raffinator in the production line. Initially conducted the Root Cause Analysis. Designed (AutoCAD) and Analysed (ANSYS) the parts of the Pulp Refining System (Raffinator, Screw Conveyor, Pulp Washer and Impregnator) and prepared the Final Report including the Design, Process Control Plan along with detailed Cost Analysis.Accomplishment: Assisted the Chief Engineer in implementing an emergency project that prevented the plant from shutting down and prepared the report to be presented before the management.

    • Undergone Industrial Training
      • May 2015 - Jun 2015

      Fundamentals of Ship Building, Ship Repair and Utilities & Maintenance Departments. Accomplishments: Learned the different aspects of a Shipbuilding process and the procedures required for the preparation of ship repair proposal documents including the estimation plans. Fundamentals of Ship Building, Ship Repair and Utilities & Maintenance Departments. Accomplishments: Learned the different aspects of a Shipbuilding process and the procedures required for the preparation of ship repair proposal documents including the estimation plans.

    • Industrial Familiarization Training
      • Jun 2014 - Jul 2014

      Learned to use different basic measurement tools like an Optical comparator, Vernier Caliper, Dial Indicators, Micrometre, and Screw Gauges. Learned to use different basic measurement tools like an Optical comparator, Vernier Caliper, Dial Indicators, Micrometre, and Screw Gauges.

Education

  • Sheridan College
    Honours in Post Graduate - Diploma, Quality assurance, manufacturing & management
    2017 - 2017
  • Karunya Institute of Technology and Sciences
    Bachelor of Technology - BTech, Mechanical Engineering
    2012 - 2016

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