Alan Thomas
Head Of Operations at Metabolic Living- Claim this Profile
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Bio
Experience
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Metabolic
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United States
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Wellness and Fitness Services
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1 - 100 Employee
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Head Of Operations
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Dec 2020 - Present
Leading the world-class transformation across operations, manufacturing, global fulfillment, purchasing, R&D, quality, and planning operations. Helping people lead healthy lives, when its easier to live unhealthy, through amazing dietary nutritional supplements (formulated to the functional metabolic doses) and exercise programs. •Lead supply chain through $40-$80M rapid sales growth with robust forecasting and financial planning •Bi-coastal 3PL network restructured for service and… Show more Leading the world-class transformation across operations, manufacturing, global fulfillment, purchasing, R&D, quality, and planning operations. Helping people lead healthy lives, when its easier to live unhealthy, through amazing dietary nutritional supplements (formulated to the functional metabolic doses) and exercise programs. •Lead supply chain through $40-$80M rapid sales growth with robust forecasting and financial planning •Bi-coastal 3PL network restructured for service and cost optimization saving $300k annually •Achieved cost savings of over $6M annually through COGs and fulfillment reductions •Negotiated winning procurement strategies for optimal net working capital and P&L management •Developed advanced AI planning algorithms with 90%+ accuracy for rapid scale and optimization •Optimized network for dual supply channels on all products for reduced supply chain risks •Implementation of a structured R&D product pipeline, valued at $75M in incremental revenue •Reduced consumer complaints by 300% to industry standard levels •Developed in-house ingredient traceability (blockchain) program for sourcing verifications Show less
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Whitsons Culinary Group
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United States
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Food Production
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300 - 400 Employee
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VP of Operations
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2019 - 2020
New York City Metropolitan Area Lead the nationally distributed packaged meals division, covering frozen, fresh, and shelf-stable food production within the USA. Responsible for P&L, manufacturing, warehousing, logistics, quality, purchasing, and customer service. Oversaw in-house contract manufacturing sectors for private label meals and services. •Obtained 20% in incremental sales during COVID period through agile manufacturing strategies •Grew private label business by $25M by implementing AI-based planning and… Show more Lead the nationally distributed packaged meals division, covering frozen, fresh, and shelf-stable food production within the USA. Responsible for P&L, manufacturing, warehousing, logistics, quality, purchasing, and customer service. Oversaw in-house contract manufacturing sectors for private label meals and services. •Obtained 20% in incremental sales during COVID period through agile manufacturing strategies •Grew private label business by $25M by implementing AI-based planning and service level algorithms •Developed and implemented statistical planning cycle wheels, to maximize production capacity •Achieved OEE efficiency of +30% through lean improvements and scheduling optimization •Developed enterprise S&OP, Change Control, and integrated business planning practices •Implemented High Performance (HPO) work culture and leadership systems •Overhauled MRP system for effective inventory management, demand planning, and service Show less
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The Nature's Bounty Co.
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United States
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Manufacturing
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700 & Above Employee
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VP Supply Chain, E-commerce Operations
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2017 - 2019
Ronkonkoma, New York, United States Led supply chain for e-commerce channels across Direct-to-Consumer, Amazon.com, Walmart.com, Jet.com and affiliate channels. Supported over 5,000 SKUs sold through e-commerce platforms with sales of $350M+ annually. •Modernized the digital e-commerce supply chain yielding 99% fill rates, and 85%+ forecasting accuracy •Pioneered Amazon (FBA and 1P) business from scratch to achieve $70M+ annual incremental revenue •Executed strategic make vs. buy and SKU rationalization of 500… Show more Led supply chain for e-commerce channels across Direct-to-Consumer, Amazon.com, Walmart.com, Jet.com and affiliate channels. Supported over 5,000 SKUs sold through e-commerce platforms with sales of $350M+ annually. •Modernized the digital e-commerce supply chain yielding 99% fill rates, and 85%+ forecasting accuracy •Pioneered Amazon (FBA and 1P) business from scratch to achieve $70M+ annual incremental revenue •Executed strategic make vs. buy and SKU rationalization of 500 SKUs, resulting in savings of $1M+ •Expanded into more than 30 international markets, achieving an incremental $50M+ in annual sales •Developed a rapid innovation platform, and launched products achieving $20M+ in revenue •Developed AI replenishment management system with predictive forecast modeling
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Senior Director of Manufacturing
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Jan 2015 - Jan 2017
New York City Metropolitan Area Multi-site Manufacturing Director covering Softgels, Tableting compression, and Encapsulation of various brands and SKU's (Vitamins, Minerals, Herbs, & Nutritional Supplements). Additional responsibility of Glass and Gummy packaging facilities. •Ideated and achieved a robust portfolio of cost reduction of 5% yoy, saving more than $10M annually •Successfully launched new manufacturing-product innovations achieving $200M in incremental revenue •Improved fill rates to top tier… Show more Multi-site Manufacturing Director covering Softgels, Tableting compression, and Encapsulation of various brands and SKU's (Vitamins, Minerals, Herbs, & Nutritional Supplements). Additional responsibility of Glass and Gummy packaging facilities. •Ideated and achieved a robust portfolio of cost reduction of 5% yoy, saving more than $10M annually •Successfully launched new manufacturing-product innovations achieving $200M in incremental revenue •Improved fill rates to top tier customers to 99%; an increase of 5% •Achieved OEE improvements of +25% within highly complex packaging operations to world-class levels •Implemented High Performance Work Systems from leadership down to production team levels •Led behavioral safety transformation, leading to OSHA TIR <1.0 and incident-free safety cultures •Productivity improvements of >5% yoy, leading to favorable manufacturing cost absorptions •Improved first pass quality to 99%, with zero withdrawals or recalls within all markets served Regulated under FDA (CFR 21, 111) with certifications including cGMP, HAACP, Kosher, Halal Natures County (Acquired by Nestle in 2021) is a leading global vertically integrated manufacturer, marketer and distributor of a broad line of high-quality, value-priced nutritional supplements in the United States and throughout the world. With revenues of $3.5 billion annually, NBTY is the NA market leader in the VHMS category. Under a number of NBTY and third party brands, NBTY offers over 22,000 products, including products marketed by NBTY’s Balance Bar®, Solgar®, Holland & Barrett®, Met-Rx®, Vitamin World®, Nature’s Bounty®, Osteo Bi-Flex®, Puritan’s Pride® and Ester-C® brands
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Linde
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United Kingdom
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Chemical Manufacturing
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700 & Above Employee
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Head of Operations and Manufacturing -Caribbean
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Jan 2012 - Jan 2015
Puerto Rico Head of Operations for the Caribbean covering Puerto Rico, Dominican Republic, USVI, and Jamaica. Production of Medicinal, Pharmaceutical, and Industrial gasses under FDA, DOT, DHS, and EPA regulations, with direct P&L responsibility for all Caribbean operations. Responsible for five manufacturing facilities, including distribution, logistics, and regulatory compliance. •Turned around manufacturing operating margins to +20% from previous negative state in 12 months •Grew medical… Show more Head of Operations for the Caribbean covering Puerto Rico, Dominican Republic, USVI, and Jamaica. Production of Medicinal, Pharmaceutical, and Industrial gasses under FDA, DOT, DHS, and EPA regulations, with direct P&L responsibility for all Caribbean operations. Responsible for five manufacturing facilities, including distribution, logistics, and regulatory compliance. •Turned around manufacturing operating margins to +20% from previous negative state in 12 months •Grew medical operations by 35%, developing marketing strategies to achieve double-digit growth •Reduced operational expenses by 25% and distribution costs by 30% yielding $4M in annual savings •Secured Pepsi, Bacardi, Cerveza PR, Presidente and Military business via product design and supply •Achieved annual $25million operating profits within manufacturing plants •Improved regional operational productivity by 33% through Six Sigma efficiency improvements •Drove $1.2million inventory reduction by implementing S&OP process with 99% service rates •Implemented truck route optimization, savings $500k annually in distribution costs •Delivered leading safety performance with zero OSHA TR, through safety culture behavioral methods •Successfully negotiated a new Teamsters union contract in 2014 for Puerto Rico The Linde Group is the largest gases and engineering company in the world with annual revenue generation of EUR 16.655 bn. Merger of equals with Praxair occurred in 2018. Hired by The Linde Group as Head of Operations -Caribbean, to financially turn around manufacturing operations, while implementing supply chain improvements to support revenue growth. Driving margin enhancement to remain competitive. Show less
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Reckitt
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United Kingdom
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Manufacturing
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700 & Above Employee
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Category Supply Manager & NA Sustainability Engineer
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Jan 2010 - Jan 2012
New York City Metropolitan Area Responsible for category supply chain management, cost reduction portfolios, packaging, and manufacturing sustainability initiatives for North America. •Supply category responsibility >$400MM NR brands, launching $75M in incremental revenue •Supply chain efficiencies delivered with cost savings >$10MM annually in respective category •Pioneered the North American Sustainability program, achieving 20% CO2e reduction goals •Established critical industry sustainability… Show more Responsible for category supply chain management, cost reduction portfolios, packaging, and manufacturing sustainability initiatives for North America. •Supply category responsibility >$400MM NR brands, launching $75M in incremental revenue •Supply chain efficiencies delivered with cost savings >$10MM annually in respective category •Pioneered the North American Sustainability program, achieving 20% CO2e reduction goals •Established critical industry sustainability relationships with Walmart and global NGOs •Engineered the Belle Mead NJ 2.5MW Solar array project •Created business continuity qualifications and contingency planning RB is the world's leading consumer health and hygiene company, with brands such as Nurofen, Suboxone, Mucinex, Dettol, Lysol, Finish, Durex, Woolite, French’s and Airwick. Annual net revenue is 9billion GBP.
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Category Supply Chain Manager
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2006 - 2010
New York City Metropolitan Area Led the Supply Chain Management and NPD activities of Lysol, Resolve, Woolite, French's Brands with category responsibilities of over $1.2billion NR •Category planning and portfolio management meeting brand objectives to cost, inventory, launches •Supply strategies with short and long term executions •Implementation of new product launches generating over $300MM incremental NR •Capacity:Demand planning aligned with business strategy and capital planning •Gadget and packaging… Show more Led the Supply Chain Management and NPD activities of Lysol, Resolve, Woolite, French's Brands with category responsibilities of over $1.2billion NR •Category planning and portfolio management meeting brand objectives to cost, inventory, launches •Supply strategies with short and long term executions •Implementation of new product launches generating over $300MM incremental NR •Capacity:Demand planning aligned with business strategy and capital planning •Gadget and packaging development through internal and external sources •Supply chain efficiencies, with annual cost savings >$14MM •Continuity and contingency planning
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International Project Manager
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2002 - 2006
New York City Metropolitan Area Led International Project Launches (North america, Europe, Asia, Africa, Australia, Latin America) •Complete NPD development and execution for household and personal care brands •Implementation of New Product Developments delivering over $700MM incremental NR •COGs development and sourcing studies for optimal supply chain strategies •Contingency planning to ensure product targets remain on schedule •Timeline management and responsibility for multi-million dollar product… Show more Led International Project Launches (North america, Europe, Asia, Africa, Australia, Latin America) •Complete NPD development and execution for household and personal care brands •Implementation of New Product Developments delivering over $700MM incremental NR •COGs development and sourcing studies for optimal supply chain strategies •Contingency planning to ensure product targets remain on schedule •Timeline management and responsibility for multi-million dollar product initiatives •Development of pipeline operational budgets of over $2MM annually •Improved speed to market by >25% though project management practices •Multisourcing channels across various geographies •Various Product of the Year awards
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Princeton University
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United States
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Higher Education
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700 & Above Employee
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Laboratory Manager -Molecular Biology Lee M Silver
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Jun 2001 - Jun 2002
Princeton
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Education
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Massachusetts Institute of Technology
Supply Chain Management -
Stevens Institute of Technology
MS/MBA, Technology Management -
Montclair State University
BS, Molecular Biology & Chemistry