Akmal Malik - Quality Control / Inspection / Site Construction Lead (Mechanical)

QA/QC Supervisor at Petrofac Emirates LLC
  • Claim this Profile
Contact Information
us****@****om
(386) 825-5501
Location
Mažeikiai, Telšiai, Lithuania, LT
Languages
  • English -
  • Arabic -
  • Urdu -
  • Hindi -

Topline Score

Topline score feature will be out soon.

Bio

Generated by
Topline AI

5.0

/5.0
/ Based on 2 ratings
  • (2)
  • (0)
  • (0)
  • (0)
  • (0)

Filter reviews by:

Koh Fung WONG

Mr Malik has been very truthful and diligent with the stage of quality control under his supervisor and control while we were on the El Merk Project. He has a warm personality and a good team player with both the Client's representatives and members of the sub-contractors.

Chris Mcculloch

Akmal Malik is, without doubt, the most experienced and knowledgeable Quality professional I’ve met. His technical understanding combined with his practical expertise makes Malik a great choice for any future projects.

You need to have a working account to view this content.
You need to have a working account to view this content.

Experience

    • United Arab Emirates
    • Construction
    • 700 & Above Employee
    • QA/QC Supervisor
      • Jun 2023 - Present

      • Supervising / Monitoring and Responsible as focal point of daily Inspections (RFIs and Surveillance) for Mechanical-Piping, welding, Fabrication, Erection, Testing. Pressure vessels & Static & Rotary equipment Installation Inspection, Storage Tanks (API-650 & 620) construction and inspection, NDE requirements & control of repair rate at Fab-Shop & site. • Monitor to daily Inspection including all site arrival Materials, Reviewing of Vendor documents against PO, Inspection on Vendor facilities and review and approving of MRVs, IRN, MIR and witness of all incoming materials, witness of NDE tests & records according to Site QCP and monitor all the site activities related to welding/NDE/visual and dimensional test carried out by Fabrication Shop on piping and structural parts. • Monitor and supervises of safety toolbox talk on daily basis prior to start site work, weekly QC toolbox talk with QC inspection team to correct implementation of project quality plan and to avoid the Non-Conformities Assign to various areas of the project as QC in-charge of quality team to expedite daily inspections coverage. • Manage and coordinate quality control programs designed to ensure continuous quality production at site. • Manage and supervising all levels of quality control and assurance, handling around twenty QC personals. • Conducting Internal Pre-inspection (Kick-off) Meeting to involved personnel in different discipline to discuss Inspection Procedures ITP’s, QCP and other issues as per Contractor and Client Inspection requirements.• Supervise and review the collected Quality Records for proper tracking and compilation.• Manage personnel engaged in production activities to ensure quality control in materials, facilities, and the best quality job. • Maintaining quality control objectives and coordinating with managers the production procedures to maximize quality and reduce costs. Show less

    • Quality Control Coordinator Mechanical
      • Jan 2019 - Present

      • Manage and coordinate quality control programs designed to ensure continuous quality production at site. • Manage and supervising all levels of quality control and assurance. • Conducting Internal Pre-inspection (Kick-off) Meeting to involved personnel in different discipline to discuss Inspection Procedures ITP’s, QCP and other issues as per Contractor and Client Inspection requirements.• Manage personnel engaged in production activities to ensure quality control in materials, facilities, and production. • Maintaining quality control objectives and coordinating with managers the production procedures to maximize quality and reduce costs.• Participate in conducting internal quality audit as per company Project Quality Management System and external quality audit from contractor and client project requirements.• Conducting internal weekly meeting with QCI’s and Construction Staff personnel for Non-Conformities feedbacks, complaints and solutions..• Conducting weekly site Walkthrough Inspection together with Sub-Contractor and Client to oversee the violations regarding on quality issues and take steps to address the issue. • Maintaining and monitoring all issued Non-Conformance (NCR-Log) including internal and external audit findings and taking necessary steps in closing any open Non Conformance on desired time and reported to the concerned.• Investigate and analyze the root causes of violation and take preventive measures in the same that it will not repeat in future.• Supervising of daily Inspection and monitoring of welding and NDT activities at Fab-Shop & site. Monitor to witness all NDE tests according to Site QCP and will monitor all the activities related to welding/NDT/visual and dimensional test carried out by Fabrication Shop on piping and structural parts.• Preparing and Attending daily/weekly quality meetings with Clients.• Preparation and submission of Weekly/Monthly QC Reports to QA/QC Head Office and Client. Show less

    • Quality Control Supervisor Mechanical
      • May 2015 - Jan 2020

      • Monitor and supervises of safety tool box talk on daily basis prior to start site work, weekly QC tool box talk with QC inspection team to correct implementation of project quality plan and to avoid the Non-Conformities Assign to various areas of the project as QC in-charge of quality team to expedite daily inspections coverage. • Manage and coordinate quality control programs designed to ensure continuous quality production at site. • Manage and supervising all levels of quality control and assurance. • Conducting Internal Pre-inspection (Kick-off) Meeting to involved personnel in different discipline to discuss Inspection Procedures ITP’s, QCP and other issues as per Contractor and Client Inspection requirements.• Supervise and review the collected Quality Records for proper tracking and compilation.• Manage personnel engaged in production activities to ensure quality control in materials, facilities, and production. • Maintaining quality control objectives and coordinating with managers the production procedures to maximize quality and reduce costs.• Monitoring piping line walk, test pack Clarence, punch list clearance, hydro test, reinstatement work activities and prepared data and documents of progress reports to ensure to meet schedule deadlines. • Participate in conducting internal quality audit as per company Project Quality Management System and external quality audit from contractor and client project requirements.•Conducting internal weekly meeting with QCI’s and Construction Staff personnel for Non-Conformities feedbacks, complaints and solutions.Conducting weekly Quality TBT at project site to make awareness of Quality and Safety issues.•Conducting weekly site Walkthrough Inspection together with Sub-Contractor and Client to oversee the violations regarding on quality issues and take steps to address the issue. Responsible to initiate Project QA/QC Organization Chart and to maintain update with correspond to project site requirements. Show less

    • United Arab Emirates
    • Construction
    • 700 & Above Employee
    • QC Supervisor (Mechanical-Piping/Welding/Storage Tanks)
      • Sep 2013 - Mar 2015

      Assigned to various areas of the plant as QC in-charge of a team to expedite inspection. Coordinate and resolve outstanding and unresolved quality issues identified thru inspection with the issuance of the daily surveillance & non-conformance reports. Coordinate with Client inspections and notifications to meet contractual requirements.Leading & supervising twenty QC inspector staff for various activates at site, Review of Quality Control Procedures, Welding procedure specifications, Site Work Procedures, Method Statements and ITPs. Vendor Inspection, review of Vendor Documents and Material Inspections. Carrying out Welding Procedure Qualification Tests, Welder Qualification Tests, and Electrode qualification tests witness of destructive test for welding procedure. Preparation of Welding Control plan, repair analysis, trouble shooting for weld repairs, weekly and Monthly Quality Reports. Inspection of fabrication, installation of piping, piping support, special type of support and structural welding. Monitor weld NDE percentage line class wise, welder performance, Interpret RT film & conduct MT, PT Test witnessing of PMI, witness of preheat and verified PWHT report. Review all tank related document, witnessing of Picking Bending, Roundness Manhole orientation & Shell Plumpness, Request of RT as per API 650, witness of hydrostatic test, settlement test & calibration test, final box up visual inspection test. Co- ordination with Client and Sub contractors. Planning of the QC activities and NDT scheduling and follow-up activities to ensure compliance with contract requirements while concentrating on efficiency. Show less

    • QC Supervisor (Mechanical-Piping/Welding/Storage Tanks)
      • Jan 2010 - Aug 2013

      Leading & supervising twenty QC inspector staff for various activates at site, Review of Quality Control Procedures, Welding procedure specifications, Site Work Procedures, Method Statements and ITPs. Vendor Inspection, review of Vendor Documents and Material Inspections. Carrying out Welding Procedure Qualification Tests, Welder Qualification Tests, and Electrode qualification tests witness of destructive test for welding procedure. Preparation of Welding Control plan, repair analysis, trouble shooting for weld repairs, weekly and Monthly Quality Reports. Verify that all project materials are in conformance with the project requirements and all test and inspections are performed and documented. Perform visual inspection on fit-up, dimensional and prior to welding, during welding. Inspection of fabrication, installation of piping, piping support, special type of support and structural welding. Monitor weld NDE percentage line class wise, welder performance, Interpret RT film & conduct MT, PT Test witnessing of PMI, witness of preheat and verified PWHT report. Review all tank related document, witnessing of Picking Bending, Roundness Manhole orientation & Shell Plumpness, Request of RT as per API 650, witness of hydrostatic test, settlement test & calibration test, final box up visual inspection test. Co- ordination with Client and Sub contractors. Planning of the QC activities and NDT scheduling and follow-up activities to ensure compliance with contract requirements while concentrating on efficiency. Preparing a punch list, review of test pack, Witness of pressure Test (Hydro & Pneumatic). Assigned to various areas of the plant as QC in-charge of a team to expedite inspection. Coordinate and resolve outstanding and unresolved quality issues identified thru inspection with the issuance of the daily surveillance & non-conformance reports. Coordinate with Client inspections and notifications to meet contractual requirements. Show less

    • Japan
    • Oil and Gas
    • 700 & Above Employee
    • Lead QA/QC Inspector (Mechanical-Piping/Welding)
      • Jun 2007 - Jan 2010

      Review of Quality Control Procedures, Welding procedure specifications, Site Work Procedures, Method Statements and ITPs. Vendor Inspection, review of Vendor Documents and Material Inspections. Carrying out Welding Procedure Qualification Tests, Welder Qualification Tests, and Electrode qualification tests witness of destructive test for welding procedure. Preparation of Welding Control plan, repair analysis, trouble shooting for weld repairs, weekly and Monthly Quality Reports. Verify that all project materials are in conformance with the project requirements and all test and inspections are performed and documented. Perform visual inspection on fit-up, dimensional and prior to welding, during welding. Inspection of fabrication, installation of piping, piping support, special type of support and structural welding. Monitor weld NDE percentage line class wise, welder performance, Interpret RT film & conduct MT, PT Test witnessing of PMI, witness of preheat and verified PWHT report. Co- ordination with Client and Sub contractors. Planning of the QC activities and NDT scheduling and follow-up activities to ensure compliance with contract requirements while concentrating on efficiency. Preparing a punch list, review of test pack, Witness of pressure Test (Hydro & Pneumatic). Assigned to various areas of the plant as QC in-charge of a team to expedite inspection. Show less

    • Sr. Mechnical Inspector
      • Dec 2005 - Jun 2007

      As Saudi Aramco Approved Inspector Providedaabsoluteimpression for welding and Inspection as per Saudi Aramco code, standards& project specification requirements, standards and Specifications. Supervising and monitoring all piping/welding and fabrication activities, WQT & PQR, monitoring NDE requirements, Line checking, punch list, Test pack Review, witness of pressure test according to Saudi Aramco cods and standards. Handle pre-commissioning responsibilities which includes providing assistance to the Client Joint Venture in supplying necessary materials, facilitating operations of testing, flushing, blowing, reinstatement and other requirements for plant start up& commissioning connected activities. Show less

Education

  • American Society for Non Destructive Testing
    ASNT Level II Certificate, NDE Level II RT/LPT/MPT/UT
    2018 - 2023
  • 3D-Educators (http://www.3deducators.com/
    ISO 9001:2015, QMS
    2019 - 2019
  • PMI USA
    PMP Project Management Professional, Project Management Professional
    2018 - 2019
  • TWI UK
    SCWIP 3.1, Welding Inspection Technology
    2006 - 2007
  • Govt. College of Technology. Lahore
    Associate's degree, Mechanical Engineering
    1992 - 1995

Community

You need to have a working account to view this content. Click here to join now