Ajit Desai
General Manager Operations at G. G. Automotive Gears Ltd.- Claim this Profile
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Bio
Experience
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G. G. Automotive Gears Ltd.
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India
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Industrial Machinery Manufacturing
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1 - 100 Employee
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General Manager Operations
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Jan 2021 - Present
Indore, Madhya Pradesh, India G.G. Automotive Gears Ltd. is a leading manufacturer of traction gears and pinions for Indian Railway for the last 40 years. Over 200 satisfied OE customers assert by quality, which is backed by ISO:9001:2015 certificate by TUV INDIA. IRIS and IATF: 16949. GGAG have the capability of manufacturing helical and spur gears ranging from 20 to 1600mm dia and up to 34 modules, hardened and ground to DIN class 3-4 accuracies. GGAG expertise in the field of gear manufacturing has led us to diversify… Show more G.G. Automotive Gears Ltd. is a leading manufacturer of traction gears and pinions for Indian Railway for the last 40 years. Over 200 satisfied OE customers assert by quality, which is backed by ISO:9001:2015 certificate by TUV INDIA. IRIS and IATF: 16949. GGAG have the capability of manufacturing helical and spur gears ranging from 20 to 1600mm dia and up to 34 modules, hardened and ground to DIN class 3-4 accuracies. GGAG expertise in the field of gear manufacturing has led us to diversify into the manufacturing of forgings through this integrated and newly installed forging unit. Backed by a near total product service capability, the company offers a best solution right from product conceptualization to testing. * Handling around 50 Machines and 250 nos. of Manpower. Monitoring day to day planning of work and machine loading and Heat treatment planning as per monthly production plan and execution. To maintain Production flow, Shortages. * Solve the quality related issues and handling the third-party inspection like Rights, RDSO etc., * Development of New component, Tooling’s and its procurement and Cycle time reduction techniques by new tooling’s and Jigs & Fixtures CNC machines. * Selection of new machines considering work bottle neck operations, technical requirements, Power capacity, Installations, Tooling’s and regularize the machine. * Maintain Autonomous maintenance and reduce the breakdown time. Preventive maintenance plan of critical machines. Analysis of breakdown and maintain stock of critical spare parts. * Development & manage of Multi skill operator and Allocation and utilization of manpower to machines base skill. Discuss and resolve the manpower related issues, new manpower selection. Show less
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Manufacturing Head
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Jul 2011 - Jan 2021
New Delhi Area, India TRINA NRE TRANSPORTATION LTD is EOU Unit in manufacturing of Locomotive Transmission. Trina is Multinational Company collaborated with NRE- National Railway Equipment’s from America. Trina is certified with ISO 9001:2015 and ISO 14001:2015 and UKAS. Trina manufacturing Traction Gears and Pinions for CLW, DLW, DMW, Medha Traction (TSA), Siemens and various railway units across word with EMD and GE design. Trina Gears is one of the parts one approved source for supplying traction gears to… Show more TRINA NRE TRANSPORTATION LTD is EOU Unit in manufacturing of Locomotive Transmission. Trina is Multinational Company collaborated with NRE- National Railway Equipment’s from America. Trina is certified with ISO 9001:2015 and ISO 14001:2015 and UKAS. Trina manufacturing Traction Gears and Pinions for CLW, DLW, DMW, Medha Traction (TSA), Siemens and various railway units across word with EMD and GE design. Trina Gears is one of the parts one approved source for supplying traction gears to Indian Railway. * Responsible for Man and Machine wise loading and Production. Handling around 35 Machines and 70 nos. of Manpower. Monitoring day to day planning of work and machine loading and Heat treatment planning as per monthly production plan and execution. * Solve the quality related issues and handling the third-party inspection like Rights, RDSO etc, * Development of New component, New Tooling’s procurement and Cycle time reduction techniques by new tooling’s and Jigs & Fixtures CNC machines. * Selection of new machines considering work bottle neck operations, technical requirements, Power capacity, Installations, Tooling’s and regularize the machine. * Maintain Autonomous maintenance and reduce the breakdown time. Preventive maintenance plan for critical machines. * Successfully installation and running of machine Hofler Helix-400, Hofler HF 1000 ,DMG Moriseiki ECO V3, Mazak MTN 900, Carl Zeiss CMM cum Gear Tester, Lokesh VMC VML-1200. Show less
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Kirloskar Pneumatic
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India
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Industrial Machinery Manufacturing
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400 - 500 Employee
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Senior Engineer
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Sep 2009 - Jul 2011
Pune Area, India KIRLOSKAR PNEUMAT LTD is leading company in manufacturing Locomotive traction gears & pinions, Hydraulic Marine Gear Boxes, Industrial & Torque Converters. Windmill Gear Boxes for. Kirloskar design and engineering with the quality products, setting the trend for high quality and customized solutions at competitive prices are the lead norms. Kirloskar spread across a range of core industries like steel, cement, power generation, chemicals, fertilizers, food processing. CLW, DLW, Power Windcon… Show more KIRLOSKAR PNEUMAT LTD is leading company in manufacturing Locomotive traction gears & pinions, Hydraulic Marine Gear Boxes, Industrial & Torque Converters. Windmill Gear Boxes for. Kirloskar design and engineering with the quality products, setting the trend for high quality and customized solutions at competitive prices are the lead norms. Kirloskar spread across a range of core industries like steel, cement, power generation, chemicals, fertilizers, food processing. CLW, DLW, Power Windcon and Win Wind are the major customers. * Experience with CNC Gear cutting and Gear Grinding machines like Rapid-1250, Rapid-1500, Nova- 1000, Helix-400 and HF-900.Responsible for production and maintaining Quality Standards. * Responsible for production and process of Windmill Gear Cell and Railway Gear Cell. * Initiative in Development of 2MW gear components. * Day to day planning of work and Daily Monitoring of Production report, On-line inspection report, Process run chart, Autonomous maintenance, FPAP, Q-chart and root cause analysis. * To decide a Tooling, Jig-fixture requirements by Tool breakage analysis and Tool change records. Monthly requirement of tooling like Hobs, grinding wheels, Cutting oils etc. Show less
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Premium Transmission Private Limited
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India
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Industrial Machinery Manufacturing
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500 - 600 Employee
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Production Engineer
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Jan 2005 - Sep 2009
Pune, Maharashtra, India Premium Transmission Ltd. is pioneer in Manufacturing Industrial Gearbox. PTL manufacturing Helical, Helical-Bevel, Worm & Worm Wheel, Planetary Gearboxes. These are used in Sugar Industries, Chemical Industries, Thermal Power Plant, Wind Power Station and Construction &Material Handling Equipment’s etc. * Responsible day to day planning of work as per monthly production plan and maintaining Quality Standards in Helical section. * Hand on experience on CNC and Conventional Gear… Show more Premium Transmission Ltd. is pioneer in Manufacturing Industrial Gearbox. PTL manufacturing Helical, Helical-Bevel, Worm & Worm Wheel, Planetary Gearboxes. These are used in Sugar Industries, Chemical Industries, Thermal Power Plant, Wind Power Station and Construction &Material Handling Equipment’s etc. * Responsible day to day planning of work as per monthly production plan and maintaining Quality Standards in Helical section. * Hand on experience on CNC and Conventional Gear cutting as well Gear grinding machine. * Specially looking for export project like Reva Car, Wartsila (Norway), IHC Holland and Hamilton Gears (Canada). * Installation and Training of operation/programming by HOFLER (Germany) representative at the time of commissioning of CNC HOFLER RAPID-900, MEGA HOFLER-1500 and CNC HELIX-400 gear teeth profile grinding machine. And HOFLER CNC HOBBING-1600/2000CNC hobbing machine. Show less
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Shop Incharge
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Jul 2002 - Jan 2005
Pune Area, India Sharptech Precision Pvt. Ltd. manufacturing Jig & Fixtures of Virgo Engineers Ltd, Virgo Valves And Controls Ltd., PMT Machine Tools Ltd. And other reputed organizations, Also dealing in Project work and Tool-room work. * Design and drafting of Jigs and Fixtures, Prepare the BOM for material required. * To control the material flow in-house and at vendor level. * Hand on experience on Jig-Boring and conventional machine shop. * Day to day planning of… Show more Sharptech Precision Pvt. Ltd. manufacturing Jig & Fixtures of Virgo Engineers Ltd, Virgo Valves And Controls Ltd., PMT Machine Tools Ltd. And other reputed organizations, Also dealing in Project work and Tool-room work. * Design and drafting of Jigs and Fixtures, Prepare the BOM for material required. * To control the material flow in-house and at vendor level. * Hand on experience on Jig-Boring and conventional machine shop. * Day to day planning of work as per production plan. Process planning for development component. Show less
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Education
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Birla Institute of Technology and Science, Pilani
Master of Business Administration - MBA, Manufacturing Management -
Institution of Engineers of India (IEI), Kolkata
AMIE, Mechanical Engineering -
Bangalore University
Diploma, Mechanical Engineering