Ainur Istayev
Freelance at QTC International- Claim this Profile
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Bio
Experience
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QTC International
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United States
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Oil and Gas
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1 - 100 Employee
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Freelance
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Mar 2022 - Present
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DNV
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Norway
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Public Safety
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700 & Above Employee
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Quality Coordinator
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Jan 2019 - Dec 2022
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KPJV Limited
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United Kingdom
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Construction
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300 - 400 Employee
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Fab Shop Welding Inspector
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Nov 2018 - Dec 2018
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Bureau Veritas Group
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France
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Environmental Services
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700 & Above Employee
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QA Auditor
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Mar 2018 - Apr 2018
Auditor (temporary assignment) Project: TCO (TengizChevroil) ‘base business’ auditing program of new local company suppliers. Functions & Duties: ● Auditing companies’ capabilities to PSL1,2,3,4 level (TCO grade) ● 4 off companies audited & a trip to Tengiz field; audit report and site visit report completed and report to BV Auditor (temporary assignment) Project: TCO (TengizChevroil) ‘base business’ auditing program of new local company suppliers. Functions & Duties: ● Auditing companies’ capabilities to PSL1,2,3,4 level (TCO grade) ● 4 off companies audited & a trip to Tengiz field; audit report and site visit report completed and report to BV
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GATE Construction
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Kazakhstan
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Construction
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200 - 300 Employee
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Deputy QAQC Manager & Field Welding Engineer
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Jan 2017 - Jan 2018
Project: Construction Compound Main Works: Construction of living camp infrastructure civil works, HDPE pipelines installation and testing, pump-house erection and piping fabrication. Future Growth & WPMP (Wells Protection Management Program) Functions & Duties: ● Managing and guideline QC inspectors and QC engineers (team of 27 people) ● QC personnel hiring: candidates’ interviews ● Qualification and testing of Company welding procedures for the scope of work ● Arranging inspections scope of work, RFI, prioritize inspection schedules, liaise with inspection results and resolve Issues raised during the inspection ● Interact to discipline leaders for scheduling inspection plan, advise on issues and guide the way to overcome Problems ● Advise civil, electrical and mechanical contractors on improving the quality system; ● Moderating monthly meetings with KPJV site project team ● Moderating weekly QA/QC meetings with subcontractors; Main achievement: Set of welding procedures has been successfully qualified and approved by Client welding engineering authority as code 1. Show less
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Tengizchevroil
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Kazakhstan
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Oil and Gas
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700 & Above Employee
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QAQC Engineer & Senior Mech/Weld/NDE Inspector
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Jan 2016 - Sep 2016
Project: TCO base business development projects and SGP (Second Generation plant turnaround 2016 Functions & Duties: ● Drafting the QCP, Quality plans, ITPs; ● Review and adopt legacy specifications for Future Growth projects engineering team; ● Arranging inspections scope of work for future growth projects early phase; ● Resolving technical issues observed by QA/QC department team (19 people) ● Advise contractors on improving quality system; ● Moderating monthly meetings with FGP project team ● Moderating weekly QA/QC meetings with contractors; Main achievement: Chevron Second generation plant 2016 turnaround has been safely and on time ● SGP TA2016 Priority1 Senior Welding Inspector Show less
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Penglai Jutal Offshore Engineering Heavy Industries Co. Ltd.
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China
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Oil and Gas
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1 - 100 Employee
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Welding specialist & QC Engineer
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Sep 2014 - Oct 2015
Project: Yamal LNG MWP-3 Project/YamGaz-Technip-Chiyoda-JGC Functions & Duties: ● Drafting the QCP, Quality plans, ITPs and align project quality documentation to meet Purchaser requirements for process module fabrication and erection; ● arranging inspections scope of work for Russian Federation register yard team (RosTechNadzor) ● highlighting, interpreting and advising on resolving technical issues observed by field surveillance team to project management team for rapid and sound remedial actions ● respond to technical queries issued by field surveillance team ● Moderating daily, weekly and monthly progress meeting for discussions pending and arising problems and rectification measures Main achievement: First PAR 100PAR001 for Yamal LNG plant has been successfully sailed away on-time; Show less
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LUKOIL
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Oil and Gas
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700 & Above Employee
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Welding Supervisor
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May 2013 - Jul 2014
Project: West Qurna 2 project /CPF Mishrif and Gathering pipelines construction Function & Duties: ● Supervised and coordinated activities of welding management team of Samsung Engineering (Main Contractor) ● Advise on employ best practice: in welding and cutting of products and structures; achieve maximum welding ● Production and adequate quality; ● Organize welders allocation; ● arranging HSE inductions and hazards awareness to site crews; ● Analyse gap in safety performances and production loses and drops; ● Maintain overall welding statistics with feedback to site planners and report to Project Construction manager ● Review and approval Contractor’s Welding Procedures Specifications Main achievement: Central Processing Plant Mishrif (9 trains) first oil has been successfully achieved delivering over 400 bbl./day targeted safely and without failures on time. Show less
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Karachaganak Petroleum Operating B.V. (KPO)
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Kazakhstan
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Oil and Gas
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700 & Above Employee
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Jan 2002 - May 2013
QC & Materials Reliability Welding InspectorKarachaganak Petroleum Operating b.v. Kazakhstan/Full field Development projectFunctions & Duties:● Routine surveillance and monitoring of the NDE and welding activities carried out on the Company's construction sites and Contractors workshops.● Ensure implementation of all requirements of relevant Codes & Standards, specification, and method statements.● Co-ordinate and supervise NDE and welding inspectors’ teams during peaks of the workload in case of planned/unplanned shutdowns and emergency activities.● Prepare and carry out training for Company national inspectors, contractor’s inspectors and welders● Critical analyses of work-packages, procedures, specifications and mechanical handover dossiers● Actively participate in maintain and upgrading project QCP and QMP in compliance with Codes, Rules and industry best practice. Audit, inspect facilities and equipment of Contractors for compliance to Company requirements● Advise and guide Contractors in maintaining high job quality● Random ‘back-up’ NDE testing: MPT; PT; radiographic film review; UT/PAUT● ‘Golden Welds’ in-process inspection hold point● Daily inspections & Field surveillance: piping spools prefabrication and erection; welders testing and qualification; welding procedures coupon welding; witness mechanical testing; review & approval of WPS/PQR; line pipe stringing, welding, coating, witness cold bending, tie-in welding, pipeline filling/hydro testing/flushing and dryingMain achievement: Report for failure analysis of SSCC of imperfect socket welds (cause – failure development – remedial program) made by Main Works Contractor has brought attention of Mother companies investigation committee as the result 30000 reworked welds proven to be Contractor failure/contract unfulfilled obligation Show less
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Mar 2009 - Mar 2011
Construction QC SuperintendentKarachaganak Petroleum Operating b.v. Kazakhstan/Full field Development projectFunctions & Duties:● Engineering surveillance and technical inspection of Construction & Installation activities & monitoring of Pre-commissioning & Commissioning work of Company contractors● Execute monitoring of the Construction Execution Plan process in accordance with scope of work & quality control.● Promote the issues regarding the Project Execution Plan modification due to implementation toward advanced production processes● Overall planning and structural solutions which provide the value reduction, improvement of technical & economical indices to Company● Study the reasons of terms disruption & quality deterioration of construction works and undertake preventive & elimination measures● Review/Accept the completed construction sites and prepare necessary technical report.● Provide hire (handpick), assessment and promotion of subordinate personnel Main achievement: Unit-3 (old USSR era plant) debottlenecking project successfully and safely delivered on time. Show less
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GE
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United States
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Industrial Machinery Manufacturing
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700 & Above Employee
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QC Inspector
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Sep 2000 - Oct 2001
QC Inspector Project: Karachaganak Development Project Phase II/Construction of 120MW Power Plant Functions & Duties: ● Moderating quality meeting ● daily site inspection: issue welding consumables to welders check welders’ auxiliary equipment (quivers, grinders, hand tools) for functioning & maintain record; ● collect daily welding report from welding supervisors ● maintain daily computer welding history log ● issue NDT request for completed welds to site NDE laboratory ● assist company welding engineer in preparations various reports to Client ● preparing agenda for the QC meeting with Client Main achievement: Two turbine with 4 turbines were successfully handover to Client Show less
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Expertise
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Italy
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Oil and Gas
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400 - 500 Employee
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oilfield operator
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Aug 1996 - Dec 1999
Project: Karachaganak Development Project Early Face Functions&Duties: ● Disassembling, cleaning, visual inspection and repair of faulty valve delivered from the field ● Polishing gates, seal rings and valve internals ● Assembling and greasing ● Function test and bench hydro testing ● Maintaining maintenance record and tagging ● Box up for delivery and installation at the field Project: Karachaganak Development Project Early Face Functions&Duties: ● Disassembling, cleaning, visual inspection and repair of faulty valve delivered from the field ● Polishing gates, seal rings and valve internals ● Assembling and greasing ● Function test and bench hydro testing ● Maintaining maintenance record and tagging ● Box up for delivery and installation at the field
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