Experience

Ahmed Group of Industries

• Pakistan
• Food and Beverage Retail
• 1 - 100 Employee

• Process Manager

  • Jun 2022 - Present



IFFCO Pakistan (Pvt) Limited

• Pakistan
• Manufacturing
• 100 - 200 Employee

• Production Executive- Junior Manager

  • Nov 2018 - Jun 2022

   Responsible for two Production Refineries with sub-units namely Physical Refining (Desmet) 800MTD, Degumming & Chemical Refining (GEA Westfalia) 450MTD, Hydrogenation 200MTD, Physical refinery (Desmet Ballestra) 200MTD, Electrolyzer 3720 m3/D, acidulation plant 60 m3/day and Wastewater Treatment Plant 160 MTD.  Direct shift Managers/Engineers with respect to production volume, quality, and meeting production schedules and targets.  Leading and monitoring the performance of the team (part of performance management) to ensure efficiency in process and achieving given targets related to the defined KPI of yield, quality compliance, conversion cost, OEE, Occupational HSE., Housekeeping, 5S and GMP.  Ensure compliance of various certification systems, internal and external audits (QMS, EMS, OHSMS, FSMS, HMS, RSPO) and implementation of all controls.  Works on CAPEX.  Responsible for strict adherence to company policies and procedures established for the purpose of compliance. Lead and develop team by coaching and training related to people management.  Reporting on a daily, weekly, monthly, quarterly, and annual basis.  Reduce energy losses by taking effective measures. Continuous monitoring of utility circuits to minimize consumption.  Manage and review documents (SOP’s, Plans, Checklists) related to ISO 9001/14001/45001, HALAL Control plan and FSSC 22000.  Establish plant procedures to maintain safe and hygienic products by promoting the GMP system and ensuring the 5S system.  In coordination with the Maintenance team schedule preventive maintenance of equipment’s/machinery to maximize overall effectiveness. Troubleshoot all types of problems occurring during operation to minimize downtime by taking corrective actions.  Keep close liaison with supply chain to ensure sufficient stocks all raw materials, chemicals and supplies are available all the time.  SAP-PP Power User.  Part of IFFCO Operational Excellence team. Show less



Pakistan Synthetics limited

• Hub, Balochistan, Pakistan.

• Shift Engineer

  • Feb 2018 - Nov 2018

   Safe start-up, Operations and changeover of different units.  Monitoring, controlling and maintaining utility parameters.  Make sure that the process in running smoothly as per design or defined parameters.  Leading the team from front for troubleshooting the operational emergencies at site.  Foreseeing the operational parameters and handling the plant in way to avoid any emergency.  Take measures to keep the capacity to the required level and improve the efficiency of water treatment plant by bringing it as per standard.  Maintaining quality parameters of different water types and dosing of chemicals, calculation and arrangements on time.  Maintaining quality parameters, troubleshooting and corrective actions wherever required.  Calculation of energy consumption and energy optimization.  Perform troubleshoot to identify and resolve all issues efficiently and assist to read all meters and gauges at regular intervals.  Maintain a record of all data from equipment such as operation, fuel consumed, pressure, temperature etc.  Manage all rotational shifts and assist to reassemble all machines and complete all operational work as well as maintenance work if required.  Resolve all issues and inspect and perform tests on all machine parts and supervise all repair activities and ensure all repair and operations according to required procedures.  Maintain record of everyday readings for all processing equipment.  Manage all operations according to required safety measures.  Monitoring and ensuring the effective Implementation of HSE.  Initiation & Effective implementation of Permit to work (PTW) system to ensure the safety of personnel, asset and environment.  Supervising the ongoing preventive and corrective maintenance, activities of rotary and stationary equipment.  Gathering data for data analytics.  Working as acting AM utilities. Show less



Gamalux Oleochemicals (pvt) ltd

• Karachi, Pakistan.

• Shift Engineer

  • Jan 2015 - Jan 2018

  Responsibilities are: -Safe start-up, Operations and Shut Down of Edible Oil Refinary. -Pressure, vacuum and hydro testing of different units. -Utility Operations.(Cooling Towers and Thermic Fluid Heater). -Production planning and scheduling. -Monitoring, Maintaining and Controlling process specifications through PLC system to achieve daily target effectively. -Leading the team from front for troubleshooting the operational emergencies at plant site. -Maintaining quality parameters, troubleshooting and corrective actions wherever required. -Managing the shift staff for smooth and trouble free operations. -Foreseeing the operational parameters and handling the plant in way to avoid any emergency situation. -Preparation of mass balance, daily,weekly and monthly activity and production reports. -Monitoring and Ensuring the effective Implementation of HSE. -Initiation & Effective implementation of Permit to work (PTW) system to ensure the safety of personnel, asset and environment. -Supervising the ongoing preventive and corrective maintenance, activities of rotary and stationary equipment. -Inventory & manpower management. -Calibration of Oil tanks. -Managing Control-Room activities while keeping effective communication. -Preparation of activity plan of turn around. -Preventive and corrective maintenance (scheduling, planning and execution). Show less



Fatty Acid Plant, Gamalux Oleochemicals Ltd

• Karachi, Pakistan.

• Production Engineer

  • Jun 2014 - Dec 2014

  Responsible for: -Safe start-up, Operations and Shut Down of Fatty Acid Plant. -Pressure, vacuum and hydro testing of different units. -Utility Operations.(Cooling Towers and Thermic Fluid Heater). -Monitoring and Maintaining process specifications through Multiple Loop Controlling System to achieve daily target effectively. -Working with the team for troubleshooting the operational emergencies at plant site.. -Managing with the shift staff for smooth and trouble free operations. -Foreseeing the operational parameters and handling the plant in way to avoid any emergency situation. -Preparation of mass balance, daily,weekly and monthly activity and production reports. -Monitoring and Ensuring the effective Implementation of HSE. -Supervising the ongoing preventive and corrective maintenance activities of rotary and stationary equipment. -Initiation & Effective implementation of Permit to work (PTW) system to ensure the safety of personnel, asset and environment. -Inventory & manpower management. -Managing Control-Room activities while keeping effective communication. -Preparation of activity plan with other staff for turn around. -Calibration of Oil tanks. Show less



Gamalux Oleochemicals Pvt ltd

• Karachi, Pakistan.

• Trainee Engineer

  • Dec 2013 - May 2014

  Activities include -Studied basic knowledge of Crude Palm Oil,Palm Olein, Palm Stearine, palm Kernel nature and properties of oil, splitting of glycerides. -Studied different pumps, heat exchangers, distillation column, vacuum system, cooling towers and control valve operations. -Monitoring and troubleshooting in the production plant where i am based. -Using scientific principles related to heat transfer,mass transfer etc. -Investigating and troubleshooting plant/process problems. -Collecting data required to make improvements and/or modifications. -Adjusting of process equipment to improve production efficiency and output. -Collect samples from production batches and test for FFA, A.V, S.V, I.V, P.V, pH, concentration DOBI, Titer and Colour. -Perform tests on products to make sure that they meet standards and specifications. -Work in HSEQ (Health, Safety and environment quality) and gained knowledge regarding fire classes and extinguishers. -Muster point and awareness about OSHA and other safety instructions. -Practical use of fire extinguishers & their use for different fire classes. -Prepare reports for Production Engineer regarding optimization of the process. Show less



BHP

• Australia
• Mining
• 700 & Above Employee

• HSE Adviser

  • Oct 2013 - Nov 2013

   Responsible for ensuring that employers and workers comply with safety legislation and that safety policies and practices are adopted and adhered to.  Promotes a positive health and safety culture in the workplace.  Work in partnership with employers and employees to minimize:  Occupational health problems;  Accidents;  Injuries  Responsible for ensuring that employers and workers comply with safety legislation and that safety policies and practices are adopted and adhered to.  Promotes a positive health and safety culture in the workplace.  Work in partnership with employers and employees to minimize:  Occupational health problems;  Accidents;  Injuries