Assistant Quality Assurance Manager

• Jan 2022 - Present

QA/QC Incharge

• Sep 2013 - Aug 2022

• Monitor and control the Quality at various stages of Inspection on receiving, In-Process and PDI according to PPR piping system standards DIN8077/8078, ISO 15874-2 &3.• Execute the final inspection(Pressure resistance, Impact resistance, heat reversion)• Visiting customer sites for Testing, training, and attend complaints• Analyze customer complaints, internal Nonconformance and make actions for improvements,• Interact with external laboratories for material third party inspections.• Interact with certification bodies (SKZ, DVGW, SASO for certification and renewals)• Periodic review and analysis of rejection and take countermeasures. • Provide support to sales for Issuing Compliance statement, Test certificate, warranty certificates• Participate with production and provide technical support for new product developments, trails, cost cutting functions. • Support with production For OEE, Monthly trends, Rejection, and Downtime analysis.• Develop Packing and Inspection standards.• Assign daily work to Assistance QC, and checker and monitoring the records.• Monitoring and maintaining the MME and calibrate as per schedule• Monitor the material transaction in MS Dynamic AX12 and update the test results. • Coordinate with QMS activities, reviews, amendments of documents. Show less

QA EXECUTIVE

• Mar 2012 - Aug 2013

• Monitoring customer communication channel and assign daily work to Inspectors and packers. • Communicate QC information with all internal department weld shop, paint shop, press shop • Handling Customer Complaints with 7 QC Tools, 8D analysis and WHY-WHY analysis. • Schedule and Conduct Internal QMS Audit, MRM, Training and co ordinate Supplier Audit. • Preparing and Maintaining the Customer related Quality Documents like PPAP, Inspection Standard, CAPA, Control Plan, PFD,ISAR,OPL and Revalidation Reports etc • Periodic Rejection analysis carried out for in house rejection and reduces the PPM level. • Periodic Update and revise all ISO related Documents, Customer related documents • Technical problem solving and Trouble shooting and implementing Error Proof (POKA-YOKE) • Monthly trend chart and Performance Report preparation and Report to Management • Shop floor administration, and maintaining 5S and 3C activities • Participate monthly customer meeting, Based on generate MOM and follow-up • Certification of final product conformance and verification Supplier Materials. Show less

PRODUCTION / NPD ENGINEER

• Jun 2009 - Feb 2012

• Demand forecasting and production planning based on customer requirement • Monitoring Production vs schedule and extend Support to achieve production target. • Customer Field concerns problem solving, • Establishment of control on Production process and related inspection equipment. • Machine selection and assigning daily work to operators, and labors • Co ordinate with Internal audit,Customer audit • Confirming the third Party inspection reports with material standards • Involve with New Product Development activities, Design, BOM and cost Estimation • Design and Drafting of Tools using CAD and Modeling of Jigs, Fixture panel checker. • Preparing SOP, Control plan for production. • Tools and Machine history record Updating, Machine down time monitoring. • preparing for Production and Quality Related Monthly Trend charts • Update and review all ISO related Documents. • Observes continuously the stock structure and availability level of Raw Materials • Procurement related form of communications with the customers, suppliers and within the company. (Request for Quotations, Purchase Order, Invoices, Internal Memo, etc..,) Show less