Mark Fuller

Senior Design Engineer at GE Additive
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Contact Information
us****@****om
(386) 825-5501
Location
GE
Languages
  • English -

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Ronald G "Greg" Young

Mark is a highly talented individual, extremely creative and able. Good conceptual knowledge extended through project execution and startup.

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Credentials

  • The Six Morning Habits of High Performers
    LinkedIn
    Sep, 2020
    - Nov, 2024
  • Sustainability Advisor Certificate
    Georgia Southern University
    Oct, 2015
    - Nov, 2024

Experience

  • GE Additive
    • United States
    • Machinery Manufacturing
    • 300 - 400 Employee
    • Senior Design Engineer
      • Aug 2017 - Present

      • Support external customer on their metal additive journey • Teach level 1 & 2 design for metal additive (DFAM) • Lead designer for Pacer Edge Program between GE and US Airforce • Design aerospace additive heat exchangers using new and novel techniques • Developed and printed the largest powder bed additive part ever produced on the GE Additive Atlas machine, weighing over 300 pounds. • Support external customer on their metal additive journey • Teach level 1 & 2 design for metal additive (DFAM) • Lead designer for Pacer Edge Program between GE and US Airforce • Design aerospace additive heat exchangers using new and novel techniques • Developed and printed the largest powder bed additive part ever produced on the GE Additive Atlas machine, weighing over 300 pounds.

  • Gulfstream Aerospace
    • United States
    • Aviation & Aerospace
    • 700 & Above Employee
    • Manufacturing Engineer II
      • Sep 2012 - Aug 2017

      • Worked on a cross departmental team to established First Manufacturing 3D printer hub at Gulfstream. Reduced cycle time from 2-3 weeks to 1-2 days. • Designed and implemented over 50 3D printed tools saving $150,000 ( Examples: ergonomic hand tools, shop aids, tool organizers, FOD reductions tools, and Pre-tooling design evaluation fixtures) • Created tutorials and training about desktop additive manufacturing. • Optimizing and updating G650, G500 & G600 Manufacturing Models from Fibersim to CPD. Work directly with mechanics to improve ply stackup, reduce voids/ discrepancies and reduce cycle time. • Designed 12 new laser work cells to optimize working area and flexibility. Increased effective working area by over 30%, reduced dust collection areas over 50% and designed in the ability to chain lasers together to project a 15’ X 35’ tool • Identified issues with release sprays for antenna fairings and implemented alternative release agent (Total Cost savings Per year $55,000, Time savings 12 weeks a year, and green savings of 1 ton less PTFE in the atmosphere) • Manage continues improvement, 6S, and green team for composites since 2015 • Helped facilitate Composite Building expansions and redesign for new G500 & G600 parts • Designed and implemented Mobile Computer Workstations around technicians’ needs to increase work flow and reduce downtime (80 Mobile Computer Workstations implemented to date) • Project Manager of installation and Certification of new 10’ Diameter X 35’ long Autoclave that has increase curing capacity by over 100% • Designed, 3D printed and implemented ergonomic articulating vacuum cleaner attachment. This solution reduced cleaning time by 80%, Ergo Risk from 27 to 1 and 5,000’ less vertical steps per cleaning. Won first place at 2015 applied ergonomics conference. http://www.iise.org/Ergo/Conference/details.aspx?id=39622 (Patented)

  • EMS, Inc.
    • United States
    • Industrial Machinery Manufacturing
    • 1 - 100 Employee
    • Regional Application Engineer
      • Jun 2010 - Sep 2012

      • Product Support & training on 3D scanners & printers (3D systems, Rapidform, steinbeckler, Konica Minolta, Surphaser) • Reverse engineer customer’s part with scan data using Rapidform (XOR) • First Article inspections with Scan data using Rapidform (XOV) • Take Customers Idea to create 3D functional prototypes • Product Support & training on 3D scanners & printers (3D systems, Rapidform, steinbeckler, Konica Minolta, Surphaser) • Reverse engineer customer’s part with scan data using Rapidform (XOR) • First Article inspections with Scan data using Rapidform (XOV) • Take Customers Idea to create 3D functional prototypes

  • Flight Display Systems
    • Alpharetta Ga
    • Design & Manufacturing Engineer
      • Dec 2009 - Jun 2010

      • Design 3D parts for Aerospace applications in SolidWorks (Sheet metal & machined parts) • Quality control & First Article Inspection for all new products • Optimize lean manufacturing techniques for all products • Designed 14” touch screen ( FD141CV-C-1) OEM replacements for Apache helicopter • Reduced size, added power filtering, & EMI shielding for the 7” LCD (FD70CV-M) • Created wire path fixtures for reducing wire length & EMI interference • Consult with Electrical Engineers to determine building constants • Perform FEA tests using SolidWorks to optimize design aspects & reduce production time

Education

  • Georgia Southern University
    Bachelor of Science Mechanical Engineering Technology, Mechanical Engineering
    2006 - 2010

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