Mohd Faizul
Inspection Engineer at Jadestone Energy- Claim this Profile
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Bio
Experience
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Jadestone Energy
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Singapore
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Oil and Gas
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200 - 300 Employee
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Inspection Engineer
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Nov 2021 - Present
Kuala Lumpur, Federal Territory of Kuala Lumpur, Malaysia • Initiated comprehensive integrity program for Flowline Sand Erosion CO2 Corrosion and Sand Erosion threats. • Develop inspection program to provide accurate flowline wall loss rate to estimate replacement interval. • Completed Fabric Maintenance pilot test to close out corrosion issue on structure and pressurized equipment. • Recommended optimum surface cleaning power tool based on Hazardous Area Classification guidelines. • Monitor integrity leading and lagging KPI status and… Show more • Initiated comprehensive integrity program for Flowline Sand Erosion CO2 Corrosion and Sand Erosion threats. • Develop inspection program to provide accurate flowline wall loss rate to estimate replacement interval. • Completed Fabric Maintenance pilot test to close out corrosion issue on structure and pressurized equipment. • Recommended optimum surface cleaning power tool based on Hazardous Area Classification guidelines. • Monitor integrity leading and lagging KPI status and provide update during MCM and IOM meeting with MPM. • Initiated MOC to eliminate integrity threat on pressurized equipment: 1) heat insulation removal changed to PP caging to eliminate CUI threat on metering piping; 2) Bridle and water level transmitter modification for produced water vessels to eliminate MIC threat. • Involved in development of CMMS PM and CM workflow – integration of RBI software and anomaly database. • Involved in reporting to MPM on Bad Actor Management (Management of Sand Production). • ICMS manpower skill up: provided guidance for Integrity Engineer to take up OSR LE Inspector Certificate. • Involved in initiating and review of PSM Mechanical Integrity procedure and manuals. • Guided offshore team on workflow to avoid LOPC by ensuring idle flowline to be inspected prior to flowing. • Monitor ACV usage for ICMS contract and provide WPB update to management for yearly budget planning. • Provided recommendation on composite repair to mitigate severe corrosion and live leak repair to management. • Involved in risk assessment for lengthy OP noncompliance issue and evaluation of revised OP procedure. • Guided construction team on correct Hydrotest pressure and other requirement according to ASME B31.3. Show less
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SapuraOMV Upstream (Sarawak) Inc.
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Malaysia
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Oil and Gas
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1 - 100 Employee
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Inspection Engineer
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May 2020 - Oct 2021
Kuala Lumpur, Federal Territory of Kuala Lumpur, Malaysia • Execute RBI Nexus Inspection program for pressure vessels, piping system, risers, structures and cranes. • Ensure EIAC current validity and prompt update into OSRComply system as per MPM guidelines. • Drive repair program for piping and pressure vessel, involving welding, hot bolting and painting program. • Coached ICMS Engineers and Inspectors on using constructions codes for repair and defect assessment. • SapuraOMV focal person for MPM’s Pan Malaysia Epoxy Repair Contract… Show more • Execute RBI Nexus Inspection program for pressure vessels, piping system, risers, structures and cranes. • Ensure EIAC current validity and prompt update into OSRComply system as per MPM guidelines. • Drive repair program for piping and pressure vessel, involving welding, hot bolting and painting program. • Coached ICMS Engineers and Inspectors on using constructions codes for repair and defect assessment. • SapuraOMV focal person for MPM’s Pan Malaysia Epoxy Repair Contract technical evaluation. • Involved in root cause analysis for leaked flowlines due to sand erosion and preferential weld corrosion failures. • Involved in SD coordination and execution; material and manpower mobilization for piping repair works. • Drive and coordinate repair work using Belzona composite repair solutions. • Completed B15 SAP Maintenance Plan capturing inspection planning for pressure vessels RBI program. • MPM OSR-MS Workshop Presentation on SOMV EIAC process flow for new fabricated pressure vessels. • Implemented comprehensive integrity anomaly database for efficient tracking of closure or mitigation. • Established Abseiling teams in SapuraOMV inspection team to improve inspection efficiency at height level. • Established RT Inspection teams and align safety SOMV guidelines for RT via RA process. • Created a competency program to improve UT Technician capability to detect localized corrosion. • Involved in safe execution of various repair scopes for pipe replacement, structure repair and crane turret repair. • Inspection execution within P50 budget optimization, with accurate prioritization based on RBI assessment. Show less
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ExxonMobil
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Oil and Gas
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700 & Above Employee
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Senior Corrosion Engineer
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Aug 2015 - Apr 2020
Kuala Lumpur, Malaysia Planning and assessment of Visual, CUI, NDT inspection per API Inspection codes and Exxonmobil RBI strategy for Exxonmobil Brownfield North Oil and Gas fields. • Implementation of integrity programs for following equipment: pressure vessel, atmospheric storage tanks, piping system, quick opening closure, control valves, pipeline pig barrel, riser, and wellhead casing. • Mitigation and welded repair methodology evaluation per industrial codes (insert plate, patch plate, sleeve, composite… Show more Planning and assessment of Visual, CUI, NDT inspection per API Inspection codes and Exxonmobil RBI strategy for Exxonmobil Brownfield North Oil and Gas fields. • Implementation of integrity programs for following equipment: pressure vessel, atmospheric storage tanks, piping system, quick opening closure, control valves, pipeline pig barrel, riser, and wellhead casing. • Mitigation and welded repair methodology evaluation per industrial codes (insert plate, patch plate, sleeve, composite putty i.e. Belzona / Armorwrap, and mechanical clamp repairs). • Developed complete repair procedure for defective pressure vessels; material identification, WPS selection, inspection/hydrotest requirement and others. • Involved in estimation of static equipment inspection program budgeting including inspection scopes utilizing abseiling, scaffolding and NDT method. • Reports to Asset and Technical Manager on integrity status – mitigation and remaining life of static equipment. Achievements: • Achieved shut down work optimization ensuring critical repairs of ‘U’ stamp vessel executed per industrial code. • Implemented potential drop object survey and steward repair work by platform personnel. • Developed long term isolation preservation program for pressure vessels and piping systems. • Implemented Austenitic SS bolts survey – 10000+ bolts identified; CSCC risk reduction via effective mitigation. • Developed effective microbial-induced corrosion mitigation on closed drain vessel and piping system – observed increase in remaining life of closed drain vessel and associated piping. • Evaluation of wet corrosion damage mechanism and dehydration glycol regeneration system due to poor system performance and glycol quality and recommendation of remedial action. • Improved mock up test and competency evaluation for hiring new NDT Examiners, complying to Exxonmobil and ASNT requirements. • EMEPMI focal person for OSRMS implementation, direct involvement with Tier 2 and 3 external audits.
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CSWIP 3.1 Welding/Piping Inspector
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May 2014 - Jul 2015
Terengganu, Malaysia • Topside static equipment inspection – visual (abseiling assisted), on stream NDT and intrusive method: o Equipment inspected: piping circuits, pressure vessel, QOC, pig barrel, wellhead, and valve. o NDT result interpretation and acceptance criteria and remaining life as per API 510 and 570 codes. o Inspection and supervise installation of composite (metal putty) repair. • Corrosion Under Insulation inspection: o Susceptible CUI location identification for scoping per API 510… Show more • Topside static equipment inspection – visual (abseiling assisted), on stream NDT and intrusive method: o Equipment inspected: piping circuits, pressure vessel, QOC, pig barrel, wellhead, and valve. o NDT result interpretation and acceptance criteria and remaining life as per API 510 and 570 codes. o Inspection and supervise installation of composite (metal putty) repair. • Corrosion Under Insulation inspection: o Susceptible CUI location identification for scoping per API 510 and 570 codes. o Planning and coordination with Insulation Team. o Monitor correct insulation reinstatement of insulation. • Repair and new fabrication of pressure vessel and piping: o Reviewed all documentation related to repair scope. o Performed visual inspection and review NDT Inspection as per ASME V requirement. o Review as per ASME IX requirement, and ensure welding parameters within Welding Procedure Specifications (involvement in SMAW, GTAW, GMAW and FCAW processes).
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Assistant Inspector
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Dec 2013 - Apr 2014
Terengganu, Malaysia • Plant Inspection – involved in hands on close visual inspection on static equipment in upstream oil and gas facilities on corrosion and painting damage. Facilities inspected were Offshore Oil and Gas Platform, Crude Oil Terminal, Slug Catcher, Floating Production Storage and Offloading facility. • Welding Inspection – witness and review visual and NDT Inspection for vessel and piping repair work.
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Applus+ Asia Middle East and Africa
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Business Consulting and Services
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700 & Above Employee
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PCN Ultrasonic Inspector
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Jul 2011 - Nov 2013
• Performed ultrasonic inspection (thickness check and weld condition) on static equipment. Inspection performed as per ASME V requirement and client specifications. • Experienced with various metallic materials: carbon steel, duplex stainless steel, monel and others.
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QA Coordinator
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Mar 2010 - Jun 2011
Terengganu, Malaysia • Lead role in assuring company compliance to ISO 9001:2008 Quality Management Standards, Industrial Rope Access (IRATA), and Atomic Energy Licensing Board (AELB). • Performed internal audit as per ISO 9001:2008 Quality Management Standard. • Coordinate audit by SIRIM for ISO 9001:2008 company certification and drive finding close out.
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Education
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Universiti Malaya
Bachelor of Engineering - BE, Mechanical Engineering