Experience

Ismail Industries Limited

• Pakistan
• Food and Beverage Manufacturing
• 700 & Above Employee

• Senior Manager Process

  • Oct 2022 - Present



Nestlé

• Switzerland
• Food and Beverage Services
• 700 & Above Employee

• Manufacturing Specialist

  • Sep 2020 - Oct 2022

  Manufacturing Specialist for end to end process of Infant Formula Plant.-Working on multiple quality improvement projects by Co-ordination with Nestle TCU Switzerland.-Reduction of material losses during production.-Working to improve the efficiency of spray dryer.-New products are getting launched at Infant Formula, and I am currently leading the whole process from Technical.

• Team Leader Nestle Nutrition

  • Jan 2016 - Sep 2020

  • Leading a Team, Planning, Coordinating with different departments and carrying out timely Production to meet all weekly and monthly production plans according to customer demand keeping Safety, Quality and Reliability top priority.• Lead a SMED project that helped Achieve factory wide best AI (Asset Intensity) for Infant Cereal Plant.SMED project was done on 50% Reduction of Product Change Over (PCO) time for Cerelac Wheat to Cerelac 3Fruits. • Infant Cereal Plant Material (MUV) was reduced 25% from Year Start Value. Extensive studies done on Product BOM (Bill of Materials) and Line Losses. This reduction in Variance yielded PKR 20Mio Savings in Annual Production Volumes.• Initiated Total Performance Management (TPM) on Infant Cereal Plant. This has lead to a culture of tagging any and all Issues faced. Ultimately helping in Improving Food Safety, Quality, Hygiene and UPS (UnPlanned Stoppages) and PS (Planned Stoppages)• I have developed advance understanding of milk composition & quality, especially FAT & SNF calculations and milk standardization and their operations (Production and CIP). Evaporator CIP Validation was increased from 19hrs Run time to 21 hrs run time, without having to enhance the CIP Times.• Providing Support to Application Group and Business by conducting trials of Different Products on both Infant Formula and Infant Cereal Plant. Also delivered Bussiness Volumes without having spent budget on Output improvement.•Ensure 3C amongst everyone within team i.e Delight Consumer, Competitive advantage & Compliance. Show less



Ibrahim Fibres Ltd.

• Pakistan
• Textile Manufacturing
• 400 - 500 Employee

• Process Engineer

  • Jan 2014 - Dec 2015

  -Controlling and monitoring Temperatures, Pressures, Levels of all Reactors and Process Column - Controlling HTM Furnace, Polymer Filter temperatures and interlocks with Delta V Operating system in Distributed Control System -Co-ordination with services (E&I and Mechanical) dept. regarding various scheduled and emergency jobs at polymer plant -Managed Helium Leak Testing for Vacuum Vessels by ALCATEL machine in Polymer plant start up -Team Leader for Esterification, Pre-polycondensation and Disk Ring Reactor lip weld cutting and Scrapping and Cleaning in Polymer Plant Shut down -Developed an Understanding of the Control loops and Interlocks of Vessels, Reactors -Supervising Daily Strainer Cleaning and replacement for Vacuum System and Disk Ring Reactor Immersion Vessels -Managing Duty roaster of shift operators. Show less



Descon Integrated Projects Limited (DIPL)

• Pakistan
• Oil and Gas
• 200 - 300 Employee

• Piping Intern Engineer

  • Jul 2013 - Aug 2013

  -Developed an understanding of plot plans of Makori Field -Worked on stress analysis software CEASAR-II -Studied pressure losses due to piping -Learned design practices for high volume vessels -Developed an understanding of plot plans of Makori Field -Worked on stress analysis software CEASAR-II -Studied pressure losses due to piping -Learned design practices for high volume vessels



Ittehad Chemicals Ltd.

• Pakistan
• Chemical Manufacturing
• 100 - 200 Employee

• Operations intern Engineer

  • Jun 2013 - Jul 2013

  -Developed an understanding of Caustic Soda Manufacturing -Presented a solution for rectification ofchlorine leakage -Developed an understanding of Caustic Soda Manufacturing -Presented a solution for rectification ofchlorine leakage



MAN Diesel & Turbo

• Germany
• Industrial Machinery Manufacturing
• 700 & Above Employee

• Operations Intern Engineer

  • Jun 2012 - Jul 2012

  -Studied the working of Furnace oil Engines -Completed on a Project of overhauling exhaust valves of MAN Diesel 60V Engine, Overhauling Time was reduced by 25% by working on TPM Methodology -Calculated the Heat Balance of Power Plant -Studied the working of Furnace oil Engines -Completed on a Project of overhauling exhaust valves of MAN Diesel 60V Engine, Overhauling Time was reduced by 25% by working on TPM Methodology -Calculated the Heat Balance of Power Plant