Phillip Viljoen
Engineering and Project Manager at Neopak- Claim this Profile
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Afrikaans Native or bilingual proficiency
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German Limited working proficiency
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English Full professional proficiency
Topline Score
Bio
Credentials
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Government Certificate of Competence, Mechanical Engineer, Factories
Department of Labour, SA GovernmentOct, 1981- Nov, 2024
Experience
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Neopak
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South Africa
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Packaging and Containers Manufacturing
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1 - 100 Employee
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Engineering and Project Manager
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May 2019 - Present
Completed my project at Sappi Stanger Mill. Now engaged as Engineering and Project Manager at Neopak Rosslyn Mill, Rosslyn, Pretoria, South Africa.
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Engineering Consultant
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Nov 2018 - Apr 2019
Contract at Stanger Mill completed successful.
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Independent Consultant
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May 2018 - Nov 2018
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Quant Service
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Sweden
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Commercial and Industrial Machinery Maintenance
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700 & Above Employee
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Site Manager
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Jan 2017 - Apr 2018
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Site Manager for Quant Beihai Mill
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Jan 2017 - Mar 2018
Quant Beihai is the Maintenance Service Provider for the StoraEnso Beihai Liquid Packaging Board Mill. The Mill has a capacity of 450,000 tpa mainly liquid packaging board and was commissioned in May 2016. Joined the operation as Site Manager for Quant in January 2017 and the Mill has shown significant improvements since then: continuous growth in production capacity over the last 10 months and time efficiency has improved from 85% in January to 96% in June 2017, now consistently > 92%. Achieve several production, efficiency and safety records during tenure, achieved 100% time efficiency bonus during last 3 quarters. During last 10 months achieved a 100% safety record without a single accident or incident. Achieved 4 new production records in March 2018. employment contract completed end March 2018.
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Dundee Precious Metals Inc.
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Canada
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Mining
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200 - 300 Employee
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Site Manager
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Jul 2015 - Dec 2016
Appointed Site Manager at Tsumeb Smelter site of Dundee Precious Metals in Namibia. Responsible all maintenance, mechanical, electrical, instrumentation and DCS systems.Starting to achieve some significant improvement results. Have achieved 8 production records since joining the site and realising significant improvements in performance and reliability over past 18months. Transferred to manage Quant Beihai site in China.
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Quant Service
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Sweden
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Commercial and Industrial Machinery Maintenance
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700 & Above Employee
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Site Manager
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Jan 2015 - Jul 2015
Site Manager at Nampak Rosslyn Paper Mill in Rosslyn, Pretoria. Responsible for all maintenance, mechanical, electrical, instrumentation, civil and Project Manager for the installation of 60MWe 50 tonne/hour steam Combined Heat and Power gas turbine installation. ABB sold Full Service Division to Nordic Capital who operates as Quant Service AB.Site achieved the accolade of most improved Quant Service site in the world. Have achieved 685 days without a Lost Time Injury when I was transferred as Site Manager for Quant Service at a site in Namibia.
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ABB
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Switzerland
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Automation Machinery Manufacturing
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700 & Above Employee
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Site Manager
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Oct 2013 - Dec 2014
Responsible person GMR 2 (1)..ABB Full Service functionality applied to manage the complete maintenance function at the Nampak Rosslyn packaging paper site. There are 2 machines, BM1 and BM3 and the maintenance strategy based upon the ABB Full Service methodology has been implemented to achieve the full functionality of the two machines. Considerable effort and time being spent to train and develop the existing workforce to world class standard. Starting to reap benefits of hard work and investment of time, energy and experience. Have achieved 3 new production records in past two months and have started with first phases of optimisation of plant personnel capabilities.Currently also busy with large Combined Heat and Power generation plant that will make Mill virtually independent from spiraling energy costs.
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Maintenance Manager
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May 2012 - Sep 2013
Project Manager for rebuild of CRF2 boiler, 2 200tds/ day. General Overhaul of Tg1 generator, 55MW.Installation of 10 000cfm centrifugal compressor. Total CAPEX investment R300m.Shutdown Manager for Chemical Recovery Plant, Utilities Plant and Water and Effluent Plant.Achieve continuous improvement in maintenance and reliability of Chemical Recovery and Power Utilities Department.
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Engineering Manager
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Nov 2003 - Apr 2012
Responsible person GMR 2 (1)Converted plant from Cl based bleaching to ClO2 bleachingAchieved Nr 1 and 2 reliability ranking in Sappi group for PM1 and PM2Install most modern Tissue Converting plant in Africa on the Mill
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Engineering Manager
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Jan 2000 - Oct 2003
Responsible person GMR 2 (1)Management of all projects and maintenanceRebuild of PM4 Paper MachineReplacement of KCD Digester topUpgrading of boiler plant, rebuilding of Recovery Furnace
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Senior Mechanical Engineer/ Senior Planning & Development Engineer
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Jan 1994 - Jun 1998
GMR 2(1) appointment as Senior Mechanical Engineer responsible for all mechanical, civil, structural engineering and maintenance work and also managed all statutory and maintenance plant shutdowns.
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Education
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UCT Business School
Programme for Management Development, PMD, Business Administration and Management, General -
Veaseys
Government Certificate of Competency, Mechanical Engineer, Factories, Mechanical Engineering -
Witwatersrand College for Advanced Technical Education
Higher National Diploma T4, Mechanical, Electrical and Welding Engineering -
Kerksdorp Technical College
Certificate, Engineering