Mahmoud Hosny
Mechanical Analysis Engineer FEA at EgSA-Egyptian Space Agency- Claim this Profile
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Arabic Native or bilingual proficiency
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English Full professional proficiency
Topline Score
Bio
Credentials
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Finance Fundamentals in Python
DataCampSep, 2021- Nov, 2024 -
Improving Deep Neural Networks: Hyperparameter Tuning, Regularization and Optimization
CourseraSep, 2021- Nov, 2024 -
Neural Networks and Deep Learning
CourseraJul, 2021- Nov, 2024 -
Python for Data Science and Machine Learning Bootcamp
UdemyMay, 2021- Nov, 2024 -
Introduction to Geometric Dimensioning and Tolerancing
LinkedInFeb, 2021- Nov, 2024 -
Introduction to HTML5
University of MichiganAug, 2016- Nov, 2024 -
Wind Energy
Technical University of DenmarkMay, 2016- Nov, 2024 -
edX Honor Code Certificate for Introduction to Aeronautical Engineering
edX
Experience
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EgSA-Egyptian Space Agency
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Egypt
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Aviation & Aerospace
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1 - 100 Employee
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Mechanical Analysis Engineer FEA
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Dec 2020 - Present
• Perform Various types of analyses of Satellite structures (Modal, Static, Random & Harmonic Response) Using Ansys Package.• Develop Designs for satellites structure Using Inventor software.• Perform Experimental Mechanical Test ( Sine Sweep, Random vibration & Shock) using Electrodynamic shaker and analysis the results.• Perform (Compression, Tension, and fatigue) Tests using the universal testing machine.• Develop Mechanical Drawings for parts that would be manufactured.• Developing a machine learning model to predict new alloy mechanical properties based on compositions.• Developing CNN model to classify mechanical tools.• Developing a machine learning model to predict the performance of Convergence-Divergence nozzle.
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CFD & FEA Engineer For Satellite Propulsion System
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Apr 2022 - Present
• Handled the mechanical requirements to satisfy the required thrust force reported by the propulsion team.• Selecting the most suitable gas considering the required thrust impulse and weight restrictions.• Determined the thruster gas shape and design depending on the required gas pressure after doing FEA for the vessel to determine the wall thickness and the tank structure material.• Doing a propulsion system layout to handle the pressure drop from the tank (high pressure) till the input of the CD nozzle.• Designing CD nozzle via CFD analysis and doing a parametric study to select the optimal dimensions and input pressure.
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Mechanical Analysis Engineer For SPNEX Satellite Project
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Jan 2022 - Present
• Applying dynamic load analysis (Modal, Random & Harmonic) and static load for SPNEX structure which is a 6U cube satellite to check the safety of the structure and approve the satellite for launching according to the launcher's requirements. • Applying thermal control for SPNEX electronics components and designing heat sinks for camera sensors.• Doing FEA impact analysis for antennas and solar panels deployment mechanisms to check the stress distributions and safety of SPNEX structure, antennas, and solar panels.
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Upwork
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United States
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Software Development
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700 & Above Employee
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CFD, FEA & CAD Consultant
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Jul 2017 - Present
• Performed analysis and development on more than 70 projects, Worth (+10K$) developing and optimizing products and designs using hand calculations, FEA & CFD.
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CFD Thermal Engineer | Data Center Cooling
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Nov 2021 - Jan 2022
• Implemented CFD analysis for a new data center facility to investigate the temperature distribution on all racks, and parametrized the airflow inlet velocity and temperature.• Positioned required cooling tiles for the purposed CRAC to get the optimal cooling.
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FEA Engineer | Hyper-elastic Snow Tire
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Jun 2021 - Sep 2021
• Designed a new snow tire that is able to increase the contact area with the snow to overcome slipping with snow. • Applied FEA static and dynamic analysis to measure the efficiency and the contact between tire and snow.
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CFD Engineer | Self-Rotating Air Freshener
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Mar 2021 - May 2021
• Developed a CFD model for a new air freshener to investigate the performance and the distribution of the mist in the room after a specific period using a multi-phase CFD model.
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CAD & FEA Engineer | T-Loop Orthodontics Teeth Analysis
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Jan 2021 - Mar 2021
• Developed a CAD model for a real human mouth including teeth positions and cleaned the geometry to apply the FEA model.• Applied FEA to compare the usage of two different materials on the performance of the orthodontics, and stresses distribution on teeth.
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CAD & CFD Engineer | New Vertical Axis Wind Turbine
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Sep 2020 - Dec 2020
• Developed CAD model for a new VAWT concept that aims to have a stator part to increase the velocity before rotating the rotator part.• Applied CFD model using sliding mesh technique to simulate transient rotating case and investigate velocity and pressure contours.
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Safety & CFD Engineer | Fire Inside a Tunnel
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Apr 2020 - Jul 2020
• Developed a CAD & transient CFD model for a fire inside a tunnel using FDS software to check the fire, smoke, and temperature distribution and check the critical velocity for the back-layering effect.
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FEA Explicit Analysis Engineer | Wooden Block Drop Test
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Jan 2020 - Mar 2020
• Implemented FEA explicit analysis for different drop tests for a wood block inside a cargo container to check the damage that occurred due to different drop scenarios (orientation and height) of drop.
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CFD Engineer | Plate Coating Simulation
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Mar 2019 - Aug 2019
• Developed a CFD model for a coating process for a plate using multi-phase, dynamic meshing techniques to check the coating efficiency process using different liquid viscosity and density.
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FEA Thermal Analysis Engineer | Moving Laser Source
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Jan 2019 - Mar 2019
• Developed a CAD & FEA model to simulate the process of laser cutting by coupling structural and thermal solvers in Ansys to check the stress distribution due to the movement of the heat source.
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CFD, FEA & Vibration Engineer | Oil Pipe Induced Vibration
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Oct 2018 - Nov 2018
• Developed CFD, FEA & Vibrational coupled solvers in Ansys to check the induced vibration effect due to the flow of oil inside a vertical pipe, and diagnose possible failure regions.
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FEA Engineer | Hockey Puck Impact Analysis
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Jul 2018 - Aug 2018
• Developed a FEA explicit analysis for a new hockey puck containing electronic components to check failure points.• Validate Impact simulation using a high-speed camera and fracture points in real impact case.
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Data Science Hub
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Egypt
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Research Services
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1 - 100 Employee
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Data Scientist
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Oct 2021 - Dec 2021
• Working on CBE (Central Bank of Egypt) project, which is a collaboration project between CBE, AUC & Data Science Hub.• Working on collecting time series data, cleaning and visualizing. • Appling ML models and statistical models to forecast and predict financial and economic data. • Working on CBE (Central Bank of Egypt) project, which is a collaboration project between CBE, AUC & Data Science Hub.• Working on collecting time series data, cleaning and visualizing. • Appling ML models and statistical models to forecast and predict financial and economic data.
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Data Scientist
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Aug 2021 - Sep 2021
• Collaborating with international team members from Brazil, Pakistan, and Iran.• Currently working as an app developer using Blockchain technology, and as a Data Scientist researcher.• Designed and developed applications from scratch, performing as a developerand lead developer in several projects focused on finance and Deep NeuralNetworks. • Collaborating with international team members from Brazil, Pakistan, and Iran.• Currently working as an app developer using Blockchain technology, and as a Data Scientist researcher.• Designed and developed applications from scratch, performing as a developerand lead developer in several projects focused on finance and Deep NeuralNetworks.
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Zewail City of Science and Technology
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Egypt
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Higher Education
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500 - 600 Employee
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CFD & FEA Research And Teaching Assistant
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Jan 2020 - Jun 2020
• Working on developing prototype of a new heart pump (patent) from hand sketchand idea, till final working prototype.• Prepared a literature review for computational simulation applied to heart, veins, and blood particles.• Performed FSI (CFD, FEA) analysis on developed CAD for the patent technicaldesigns and prototype in development stage.• Working among a team consists of 5 professors in different engineering fields, anda cardiovascular surgeon.• Supporting on TEACHING FEA/CFD course for aerospace department for senioryear using Ansys solvers (Mechanical, Fluent, Thermal and vibrations).
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Aerodynamic analyst
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Oct 2017 - Jul 2018
My Main responsibilities as Aero-member:● Designing aerodynamic Parts (Body, Wings & Diffusers), and optimizing they performance using CFD, FEA & hand calculations.● Manufacturing F1 car body, using foam molding and Fiberglass. My Main responsibilities as Aero-member:● Designing aerodynamic Parts (Body, Wings & Diffusers), and optimizing they performance using CFD, FEA & hand calculations.● Manufacturing F1 car body, using foam molding and Fiberglass.
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Education
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2013 - 2018
Mansoura University Faculty of Engineering
Bachelor of Mechatronics Engineering, Mechactronics Engineering
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