FAIZAN YOUSUF
Deputy Manager at Beltexco limited- Claim this Profile
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English Full professional proficiency
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Urdu Native or bilingual proficiency
Topline Score
Bio
Credentials
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How to Give and Receive Useful Feedback Every Month
LinkedInNov, 2022- Oct, 2024
Experience
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Beltexco limited
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Textile Manufacturing
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1 - 100 Employee
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Deputy Manager
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Sep 2021 - Present
Looking after complete factory utilities (Chillers, Compressors, R.O. Plant, ETP). Analyzing of utility data in ERP software to explore opportunities for improvement and to ensure resources (gas/water/electricity) are consumed as per budgeted. Along with utility, looking after small refinery (chemical recyclable plant) to offset purchasing of high costly chemical. Responsible for operations/maintenance of all HVAC and utility equipment. Moreover, my responsibility also includes raising improvement ideas and projects that will lead to cost saving and environment/business sustainability. Some of the improvement projects are mentioned below,1- Installation of NFPA20 Standard Vertical Turbine Fire Water Pumps & successful commissioning2- Approval of design/ procurement/installation and commissioning of 800RT Centrifugal Chiller3- Installation of dual fuel burner at Plant replacing old inefficient single fuel burner saving cost of 1.4 million PKR annually4- Complete replacement of rusted/corroded compressed air pipelines with Aluminum as per standard to save 150000 KWH annually5- Purchasing of Air Compressor based on Hot Oil Heat Recovery model serving hot water to meet factory requirement thereby reducing gas consumption by 2% (Annual Savings 2 Million PKR)6- Redesigning of refrigeration based chillers to centralized chilled water based chiller saving CPF 40000 Tons and Electrical Saving (60000 KWH annually)Beside this, my responsibility also includes preparation and approval of CAPEX, to enforce preventive maintenance programs of area equipment including calibration, lubrication etc. & to remove non-conformances raised by an auditor during Internal/external audit by taking appropriate action.
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IFFCO Pakistan (Pvt) Limited
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Pakistan
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Manufacturing
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100 - 200 Employee
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Associate Manager Utilities
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Jan 2019 - Jun 2022
ACHIEVEMENTS/PROJECTS-Ensure maximum uninterrupted steam generation from Waste Heat Recovery Boiler saving a cost of Rs. 1.82 million biannually-Saving a cost of Rs. 1.6 Million in lieu of generator spares by not opting for unnecessary spares consumption -Introduction of new vendors for engine spares procurement saving an amount of Rs. 0.3 million-Provision of water flow meters at critical locations to monitor water daily consumption saving a cost of Rs. 2.4 million annually -Planning/liaison with vendors/material selection/negotiation with vendors and finally awarding of job for KE connection -Rehabilitation of dual fuel injection system for three boilers to cater gas shutdown ensuring uninterrupted steam production-In-house fabrication followed by successful commissioning of boiler blowdown heat exchanger saving an amount in lieu of fuel equal to Rs. 2.4 million annually-Rehabilitation of a plant chiller, which remained idle for 15 years, to save water wastage having a worth of Rs. 2.2 million annually-Replacement of boiler burner to upgrade boiler capacity enabling the factory to have stand-by boiler which was not available previously
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National Refinery Limited
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Pakistan
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Oil and Gas
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700 & Above Employee
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Maintenance Engineer
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Dec 2013 - Jun 2022
Being a Maintenance Engineer, it is my utmost duty to make sure smooth production of plant thereby ensuring the reliability and durability of numerous equipment both stationary and rotary. During the tenure, I have also taken great troubleshooting decisions which have boosted my self confidence and decision making skills. Resolving centrifugal compressor cylinder chronic vibration problem for instance.
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Sub-Contracting Engineer
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Sep 2013 - Nov 2013
Working in Local Manufacturing Cell department has provided me valuable knowledge of how to sub-contract the manufacturing of equipment spares keeping in consideration the reliability and durability of spares. Chairing the bid opening meeting, dealing and negotiations with vendors, issuance of work orders were some of my responsibilities
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Trainee Senior Management
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Jun 2012 - Aug 2013
I have done training in following departments which has increased my knowledge,-) Maintenance Department-) Inspection Department-) Engineering Department-) Projects Department
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Lotte Engineering & Construction
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Construction
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400 - 500 Employee
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Internee
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Jun 2010 - Jul 2010
The four weeks valuable internship introduce me to initial industrial experience. I was involved in tasks like studying pumps, gearbox installed in the plant, giving presentations. The four weeks valuable internship introduce me to initial industrial experience. I was involved in tasks like studying pumps, gearbox installed in the plant, giving presentations.
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Education
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Institute of Business Administration
Master of Business Administration (M.B.A.), Business Administration and Management, General -
NED University of Engineering and Technology
Bachelor of Engineering (BE), Mechanical -
Adamjee Govt. Science College
High School, Pre-Engineering