Nader Dariavach

Principal Engineer, Additive Manufacturing at Frontgrade Technologies
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Contact Information
us****@****om
(386) 825-5501
Location
Exeter, New Hampshire, United States, US
Languages
  • English Native or bilingual proficiency
  • Russian Native or bilingual proficiency

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Experience

    • United States
    • Defense and Space Manufacturing
    • 200 - 300 Employee
    • Principal Engineer, Additive Manufacturing
      • Nov 2022 - Present

      Development of Additive Manufacturing processes for RF components for aerospace and defense applications in compliance with NASA requirements for spaceflight systems . Validation of design for manufacturability Development of Additive Manufacturing processes for RF components for aerospace and defense applications in compliance with NASA requirements for spaceflight systems . Validation of design for manufacturability

    • United States
    • Medical Equipment Manufacturing
    • 700 & Above Employee
    • Metals Subject Matter Expert
      • Dec 2020 - Nov 2022

      • Resolving Medical Device Regulatory issues related with materials compliance aspects. • Developing and managing compliance tests of new and existing medical devices products to analyse risk different regulations (MDR, REACH, POP, RoHS , Cal Proposition 65, etc.) • Overview Develop regulatory changes and support interaction with regulatory bodies. • Resolving Medical Device Regulatory issues related with materials compliance aspects. • Developing and managing compliance tests of new and existing medical devices products to analyse risk different regulations (MDR, REACH, POP, RoHS , Cal Proposition 65, etc.) • Overview Develop regulatory changes and support interaction with regulatory bodies.

    • United States
    • Higher Education
    • 1 - 100 Employee
    • Lecturer
      • Jan 2020 - Nov 2022

      • Taught two graduate/undergraduate level courses in Additive Manufacturing processes for metals and alloys used in Aerospace and medical devices industries. • Developed courses introducing Additive Manufacturing processes, structure, and property relationships in metals, ceramics, polymers, polymer-based composites, and bio-compatible materials fabricated using additive manufacturing. Design for additive manufacturing. • Taught two graduate/undergraduate level courses in Additive Manufacturing processes for metals and alloys used in Aerospace and medical devices industries. • Developed courses introducing Additive Manufacturing processes, structure, and property relationships in metals, ceramics, polymers, polymer-based composites, and bio-compatible materials fabricated using additive manufacturing. Design for additive manufacturing.

    • United States
    • Hospitals and Health Care
    • 700 & Above Employee
    • Principal Materials Processing Engineer
      • Apr 2018 - Nov 2020

      • Led R&D work in the Collaborative 3D Printing Lab of JnJ and University of Miami, FL. • Managed 3D printed processes for fast prototyping of implants and parts for medical instruments • Led projects in development of additive manufacturing processes for new bio-medically compatible materials. Developed AM processes for 420, 17-4ph, 455, 465, Biodur108 stainless steels, CP Ti, Ti64, Nitinol alloys. • Managed development of pre and post-processing 3D printing steps ( AM parts… Show more • Led R&D work in the Collaborative 3D Printing Lab of JnJ and University of Miami, FL. • Managed 3D printed processes for fast prototyping of implants and parts for medical instruments • Led projects in development of additive manufacturing processes for new bio-medically compatible materials. Developed AM processes for 420, 17-4ph, 455, 465, Biodur108 stainless steels, CP Ti, Ti64, Nitinol alloys. • Managed development of pre and post-processing 3D printing steps ( AM parts orientation, support structures, heat treatment and surface finish, FEA analysis of residual stresses). • Led design verification of new product prototypes for additive manufacturing (CAD, FEA). • Managed metal powders and 3D printed parts characterization (geometry analysis, mechanical, chemical microstructure and porosity tests). • Managed R&D projects with Technology Readiness Level from 0 up to 3, and support of higher level TRL (see listed above materials). • Performed management of lab personnel and mentoring M.S. and PhD. level graduate students in their R&D projects (4 engineers and 5 coop-students). Show less • Led R&D work in the Collaborative 3D Printing Lab of JnJ and University of Miami, FL. • Managed 3D printed processes for fast prototyping of implants and parts for medical instruments • Led projects in development of additive manufacturing processes for new bio-medically compatible materials. Developed AM processes for 420, 17-4ph, 455, 465, Biodur108 stainless steels, CP Ti, Ti64, Nitinol alloys. • Managed development of pre and post-processing 3D printing steps ( AM parts… Show more • Led R&D work in the Collaborative 3D Printing Lab of JnJ and University of Miami, FL. • Managed 3D printed processes for fast prototyping of implants and parts for medical instruments • Led projects in development of additive manufacturing processes for new bio-medically compatible materials. Developed AM processes for 420, 17-4ph, 455, 465, Biodur108 stainless steels, CP Ti, Ti64, Nitinol alloys. • Managed development of pre and post-processing 3D printing steps ( AM parts orientation, support structures, heat treatment and surface finish, FEA analysis of residual stresses). • Led design verification of new product prototypes for additive manufacturing (CAD, FEA). • Managed metal powders and 3D printed parts characterization (geometry analysis, mechanical, chemical microstructure and porosity tests). • Managed R&D projects with Technology Readiness Level from 0 up to 3, and support of higher level TRL (see listed above materials). • Performed management of lab personnel and mentoring M.S. and PhD. level graduate students in their R&D projects (4 engineers and 5 coop-students). Show less

    • United States
    • Aviation and Aerospace Component Manufacturing
    • 700 & Above Employee
    • Advanced Lead Engineer
      • Apr 2016 - Apr 2018

      • Led Mechanical group in development of power conversion equipment from concept to mass production for air force, marine and ground vehicle application. • Conducted design management, design verification, FEA analysis, reliability tests development based on specification dictated environmental stress conditions (Vibration fatigue, impacts, and thermal shocks). • Performed resolving of thermal and mechanical reliability design issues. • Mentored Finite Element Analysis of electronic… Show more • Led Mechanical group in development of power conversion equipment from concept to mass production for air force, marine and ground vehicle application. • Conducted design management, design verification, FEA analysis, reliability tests development based on specification dictated environmental stress conditions (Vibration fatigue, impacts, and thermal shocks). • Performed resolving of thermal and mechanical reliability design issues. • Mentored Finite Element Analysis of electronic and electro-mechanical assemblies to meet environmental stresses for developed products. Show less • Led Mechanical group in development of power conversion equipment from concept to mass production for air force, marine and ground vehicle application. • Conducted design management, design verification, FEA analysis, reliability tests development based on specification dictated environmental stress conditions (Vibration fatigue, impacts, and thermal shocks). • Performed resolving of thermal and mechanical reliability design issues. • Mentored Finite Element Analysis of electronic… Show more • Led Mechanical group in development of power conversion equipment from concept to mass production for air force, marine and ground vehicle application. • Conducted design management, design verification, FEA analysis, reliability tests development based on specification dictated environmental stress conditions (Vibration fatigue, impacts, and thermal shocks). • Performed resolving of thermal and mechanical reliability design issues. • Mentored Finite Element Analysis of electronic and electro-mechanical assemblies to meet environmental stresses for developed products. Show less

    • United States
    • IT Services and IT Consulting
    • 700 & Above Employee
    • Principal Engineer, Global Hardware QA
      • Apr 2001 - Jul 2015

      • Led new product design verification and projects in resolving manufacturing an field application issues for electronic assemblies and data storage systems. • Conducted and managed thermo-mechanical design verification analysis and tests of mechanical and electronic assemblies for IT hardware and data storage systems (FEA, HALT, HASS, ESS). • Performed FA analysis and root cause analysis for new and released products (PCB assemblies, fiber optics assemblies, mechanical parts, system… Show more • Led new product design verification and projects in resolving manufacturing an field application issues for electronic assemblies and data storage systems. • Conducted and managed thermo-mechanical design verification analysis and tests of mechanical and electronic assemblies for IT hardware and data storage systems (FEA, HALT, HASS, ESS). • Performed FA analysis and root cause analysis for new and released products (PCB assemblies, fiber optics assemblies, mechanical parts, system integration issues etc.). • Worked as a link between R&D Engineering, Manufacturing, Service, and QA to resolve design, reliability and manufacturability issues for new and existing products; • Provided engineering teams and suppliers with technical expertise related and resolving a functional design and manufacturability issues for improving yield and quality. • Assisted in transition of EMC Corp. to a Pb-free electronic assembly technology: evaluated of Pb-free solder alloys, solder pastes, fluxes, long-term reliability tests of Pb-free electronic assemblies. Show less • Led new product design verification and projects in resolving manufacturing an field application issues for electronic assemblies and data storage systems. • Conducted and managed thermo-mechanical design verification analysis and tests of mechanical and electronic assemblies for IT hardware and data storage systems (FEA, HALT, HASS, ESS). • Performed FA analysis and root cause analysis for new and released products (PCB assemblies, fiber optics assemblies, mechanical parts, system… Show more • Led new product design verification and projects in resolving manufacturing an field application issues for electronic assemblies and data storage systems. • Conducted and managed thermo-mechanical design verification analysis and tests of mechanical and electronic assemblies for IT hardware and data storage systems (FEA, HALT, HASS, ESS). • Performed FA analysis and root cause analysis for new and released products (PCB assemblies, fiber optics assemblies, mechanical parts, system integration issues etc.). • Worked as a link between R&D Engineering, Manufacturing, Service, and QA to resolve design, reliability and manufacturability issues for new and existing products; • Provided engineering teams and suppliers with technical expertise related and resolving a functional design and manufacturability issues for improving yield and quality. • Assisted in transition of EMC Corp. to a Pb-free electronic assembly technology: evaluated of Pb-free solder alloys, solder pastes, fluxes, long-term reliability tests of Pb-free electronic assemblies. Show less

    • Engineering Supervisor (Part-time)
      • Jun 2000 - Apr 2001

      Managed floor processes and developed SOPs: welding operations, CNC machining and CNC programming. Training and assistance for manufacturing operations, maintain continuous involvement with manufacturing personnel. Managed floor processes and developed SOPs: welding operations, CNC machining and CNC programming. Training and assistance for manufacturing operations, maintain continuous involvement with manufacturing personnel.

    • United States
    • Higher Education
    • 700 & Above Employee
    • Teaching Assistant/ Research Assistant, Mechanical Engineering Dept.
      • Jun 1994 - Apr 2001

      Powder Metallurgy, Materials evaluation. Investigation of the effect of high-density electric current pulses on sintered PM aluminum MMC (Electromigration, Electroplastic effect). Powder Metallurgy processes for Aluminum Metal Matrix Composites, Super-plastic deformation. Teaching of Material science and practical training of students with material testing equipment: MTS systems, NDE, Scanning Acoustic Microscopy, TEM, SEM, Data acquisition, Manufacturing processes and automated… Show more Powder Metallurgy, Materials evaluation. Investigation of the effect of high-density electric current pulses on sintered PM aluminum MMC (Electromigration, Electroplastic effect). Powder Metallurgy processes for Aluminum Metal Matrix Composites, Super-plastic deformation. Teaching of Material science and practical training of students with material testing equipment: MTS systems, NDE, Scanning Acoustic Microscopy, TEM, SEM, Data acquisition, Manufacturing processes and automated production: welding, CNC machining, robotics, programmable controllers, mechanical measurements. Show less Powder Metallurgy, Materials evaluation. Investigation of the effect of high-density electric current pulses on sintered PM aluminum MMC (Electromigration, Electroplastic effect). Powder Metallurgy processes for Aluminum Metal Matrix Composites, Super-plastic deformation. Teaching of Material science and practical training of students with material testing equipment: MTS systems, NDE, Scanning Acoustic Microscopy, TEM, SEM, Data acquisition, Manufacturing processes and automated… Show more Powder Metallurgy, Materials evaluation. Investigation of the effect of high-density electric current pulses on sintered PM aluminum MMC (Electromigration, Electroplastic effect). Powder Metallurgy processes for Aluminum Metal Matrix Composites, Super-plastic deformation. Teaching of Material science and practical training of students with material testing equipment: MTS systems, NDE, Scanning Acoustic Microscopy, TEM, SEM, Data acquisition, Manufacturing processes and automated production: welding, CNC machining, robotics, programmable controllers, mechanical measurements. Show less

Education

  • Marquette University
    Ph.D., Material Science and Engineering
    1994 - 2002
  • Northeastern University
    MBA, High-Tech MBA
    2005 - 2007
  • Gubkin Russian State University of Oil and Gas (former Moscow State Academy of Oil and Gas)
    Doctor of Philosophy (PhD), Mechanical Engineering, Welding Metallurgy
    1983 - 1988
  • Northeastern University
    Master of Business Administration - MBA, High-TECH MBA
    2005 - 2007

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