Tolga Sarman
Sr. Project and Application Engineer at CHIRON Group Türkiye- Claim this Profile
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İngilizce Professional working proficiency
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Bio
Hüseyin VAROL
Tolga is a subject matter expert for precision machining components and dedicated for excellence to define the best process in terms of cost &technology. He follows up closely all global news&technologies about his area to train and develop himself continuously with latest trends. He is a team player and helps also to other functions to understand the cases better about his concerns or recommendations. His skills definitely helps to intervene any significant benefit for the company and his co-workers.
Sadettin Guven
Tolga is high qualified engineering expert on manufacturing. He is well aware on industry and always up to date by following the latest techology news. The most improtant thing to say on him is having different solving approaches rather than the other. He could have a variety of ways to reach the best result that makes him a trustable person and makes you listen him if he explains something. He takes into account the all results of solution in terms of quality, cost and performance efficiency that is the proof of being visioner. He is a good team member besides of having leadership skills. He takes care of people in his team. I am really appreciated of working in same team and I hope we will have this chance coming years...
Hüseyin VAROL
Tolga is a subject matter expert for precision machining components and dedicated for excellence to define the best process in terms of cost &technology. He follows up closely all global news&technologies about his area to train and develop himself continuously with latest trends. He is a team player and helps also to other functions to understand the cases better about his concerns or recommendations. His skills definitely helps to intervene any significant benefit for the company and his co-workers.
Sadettin Guven
Tolga is high qualified engineering expert on manufacturing. He is well aware on industry and always up to date by following the latest techology news. The most improtant thing to say on him is having different solving approaches rather than the other. He could have a variety of ways to reach the best result that makes him a trustable person and makes you listen him if he explains something. He takes into account the all results of solution in terms of quality, cost and performance efficiency that is the proof of being visioner. He is a good team member besides of having leadership skills. He takes care of people in his team. I am really appreciated of working in same team and I hope we will have this chance coming years...
Hüseyin VAROL
Tolga is a subject matter expert for precision machining components and dedicated for excellence to define the best process in terms of cost &technology. He follows up closely all global news&technologies about his area to train and develop himself continuously with latest trends. He is a team player and helps also to other functions to understand the cases better about his concerns or recommendations. His skills definitely helps to intervene any significant benefit for the company and his co-workers.
Sadettin Guven
Tolga is high qualified engineering expert on manufacturing. He is well aware on industry and always up to date by following the latest techology news. The most improtant thing to say on him is having different solving approaches rather than the other. He could have a variety of ways to reach the best result that makes him a trustable person and makes you listen him if he explains something. He takes into account the all results of solution in terms of quality, cost and performance efficiency that is the proof of being visioner. He is a good team member besides of having leadership skills. He takes care of people in his team. I am really appreciated of working in same team and I hope we will have this chance coming years...
Hüseyin VAROL
Tolga is a subject matter expert for precision machining components and dedicated for excellence to define the best process in terms of cost &technology. He follows up closely all global news&technologies about his area to train and develop himself continuously with latest trends. He is a team player and helps also to other functions to understand the cases better about his concerns or recommendations. His skills definitely helps to intervene any significant benefit for the company and his co-workers.
Sadettin Guven
Tolga is high qualified engineering expert on manufacturing. He is well aware on industry and always up to date by following the latest techology news. The most improtant thing to say on him is having different solving approaches rather than the other. He could have a variety of ways to reach the best result that makes him a trustable person and makes you listen him if he explains something. He takes into account the all results of solution in terms of quality, cost and performance efficiency that is the proof of being visioner. He is a good team member besides of having leadership skills. He takes care of people in his team. I am really appreciated of working in same team and I hope we will have this chance coming years...
Experience
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Sr. Project and Application Engineer
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Dec 2022 - Present
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Machining Subject Matter Expert / ME
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Oct 2020 - Sep 2021
• Contribute and monitor process development activities with new technology research and implementation. • On-site technical support all BorgWarner plants on operational efficiency, quality, cost and capability improvement in machining (Improving or restructuring CNC programs, tooling, fixturing, machining strategy etc.). • Spearhead and conduct specific projects based on operational problems by using different problem solving methods. • Contribute machinery and technology transfers projects to other BorgWarner plants; machine and fixture commissioning in accordance with MQ2 process, on the job training. • Represent manufacturing engineering function in business pursuit team by supply of investment and operational costs for new business opportunities; preparing bill of process design, capex and unit manufacturing cost studies, delivery headcount. • Represent manufacturing engineering function for cost saving, cost avoidance and make vs buy project teams. • Prepare technical specifications of machinery and equipment in accordance with BorgWarner standards, required capacity and cycle time targets. • Involve machinery and tooling sourcing stages as technical expert to evaluate the suppliers capabilities and offers. • Represent manufacturing engineering function for Advanced Development Projects; o Contribute product engineering on design optimization and improvement in terms of manufacturability. o Design bill of process; soft-hard stage machining and assembly-test. o Define feasible manufacturing process, measurement and control methods. o Define machining strategy, machine tools, cutting tools and clamping systems. o Conduct prototype builds for the customer and internal validation samples. o Build CNC programs, parameter optimization (cutting speed, feed rate etc.) and machinability studies during prototype stages. Show less
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Delphi Technologies
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India
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Computer Hardware Manufacturing
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1 - 100 Employee
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Machining Subject Matter Expert / ME
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Nov 2017 - Oct 2020
• Contribute and monitor process development activities with new technology research and implementation. • On-site technical support all Delphi Technologies plants on operational efficiency, quality, cost and capability improvement in machining (Improving or restructuring CNC programs, tooling, fixturing, machining strategy etc.). • Spearhead and conduct specific projects based on operational problems by using different problem solving methods. • Contribute machinery and technology transfers projects to other BorgWarner plants; machine and fixture commissioning in accordance with MQ2 process, on the job training. • Represent manufacturing engineering function in business pursuit team by supply of investment and operational costs for new business opportunities; preparing bill of process design, capex and unit manufacturing cost studies, delivery headcount. • Represent manufacturing engineering function for cost saving, cost avoidance and make vs buy project teams. • Prepare technical specifications of machinery and equipment in accordance with Delphi Technologies standards, required capacity and cycle time targets. • Involve machinery and tooling sourcing stages as technical expert to evaluate the suppliers capabilities and offers. • Represent manufacturing engineering function for Advanced Development Projects; o Contribute product engineering on design optimization and improvement in terms of manufacturability. o Design bill of process; soft-hard stage machining and assembly-test. o Define feasible manufacturing process, measurement and control methods. o Define machining strategy, machine tools, cutting tools and clamping systems. o Conduct prototype builds for the customer and internal validation samples. o Build CNC programs, parameter optimization (cutting speed, feed rate etc.) and machinability studies during prototype stages. Show less
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Delphi
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United Kingdom
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Motor Vehicle Manufacturing
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700 & Above Employee
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Rail Machining Process & Maintenance Leader / Operation
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Sep 2015 - Nov 2017
• 1 salaried (engineer) & 4 hourly (technicians) direct report.• Spearhead manufacturing engineering team to improve and develop existing processes of rail machining line which has 38 machining centers, 11 deep hole drilling machines, 4 Class4 washing machines, 5 CMM and 2 contour-roughness measurement machines where 99 blue collar work in 3 shifts.• Spearhead maintenance and tool presetting cell teams.• Follow daily/weekly/monthly KPIs.• Monitor & contribute operations team on plant KPIs; OEE, FTQ, COST and SCRAP outputs.• Plan, define and follow up corrective actions in accordance with plant KPIs.• Initiate cost saving and cost avoidance opportunities for Indirect materials in related sections as cutting tools, spare parts etc. • Manage continuous improvement projects of existing machine tools, cutting tools and fixtures.• Generate and lead specific projects related to quality problems by using different problem solving methods. Show less
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Rail Machining Process Engineer / Operation
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Mar 2015 - Sep 2015
• 3 hourly (technicians) direct report.• Continuous improvement and development of machining processes in rail machining line.• Perform cycle time and capacity improvement studies.• Daily / Weekly / Monthly monitor plant KPIs ; OEE, FTQ, COST and SCRAP outputs.• Define, plan and follow up corrective actions to meet plant KPIs.• Build CNC programs, generate improvements on cutting tools and fixtures.• Research new cutting tool technologies and installation by initiating detailed tests to improve UMC.• Initiate new tool design projects specific to Rail machining process with cutting tool manufacturers. • Keep PCP, PFMEA and other process documents up to date.• Be owner or coach for A3 projects and Kaizen events.• Generate IMCIP (Indirect Material Cost Improvement Project) idead and lead & finalize the projects.• Supply input for budget and control the budget during the year. Show less
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Advanced Development Process Engineer / ME
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Apr 2012 - Mar 2015
• Plan and follow up €7 Diesel Unit Pump development projects.• Research new manufacturing technologies.• Design bill of process in soft stage machining.• Perform feasibility studies to support Make vs Buy studies.• Prepare PFD, PFMEA and PCP documents.• Contribute product engineering on design optimization and improvement on manufacturability.• Identify manufacturing process, measurement and control methods.• Define the machining strategy, machine tools, cutting tools and clamping systems for turning, drilling, boring operations.• Conduct prototype builds for the customer and internal validation samples.• Build CNC programs, parameter optimization (cutting speed, feed rate etc.) and machinability studies during prototype building.• Perform risk assestment and prepare the gate chart during prototype stages.• Represent manufacturing engineering during the project stages and processes, carried out by suppliers such as ECM, Honing, Seat Grinding.• Integrate and install the new machines in production line.• Manage and coordinate machine suppliers out of Turkey. Show less
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Project Engineer
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Oct 2008 - Nov 2011
• 3 hourly (technicians) direct report. • Plan and coordinate tailor cut projects. o Cement Industry; clinker breaker, hammer crushers, bearing housings. o Wind Turbine; pitch adjuster, tower adapter, bed plate, rocker bar, brake discs. o Iron and Steel Industry; rolling mill, gearbox. • Monitor production plan and ensure delivery commitment based on lead time. • Identify required cutting tools, work-piece clamping components specific to projects. • Contribute fixturing activities. • Prepare 2D drawings and 3D models. • Build CNC programs, measurement and control plans. Show less
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