Sai Ujwal Gorji

Supplier Quality Engineer at Hagie Manufacturing
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Contact Information
Location
Raleigh, North Carolina, United States, US

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Credentials

  • Master of Integrated Manufacturing Systems Engineering
    North Carolina State University
    May, 2023
    - Sep, 2024
  • Advanced Manufacturing Process Analysis
    Coursera
    Apr, 2020
    - Sep, 2024
  • Digital Manufacturing & Design
    Coursera
    Apr, 2020
    - Sep, 2024
  • Digital Thread: Components
    Coursera
    Apr, 2020
    - Sep, 2024
  • Digital Thread: Implementation
    Coursera
    Apr, 2020
    - Sep, 2024
  • Intelligent Machining
    Coursera
    Apr, 2020
    - Sep, 2024

Experience

    • United States
    • Machinery Manufacturing
    • 100 - 200 Employee
    • Supplier Quality Engineer
      • Jun 2023 - Present
    • Indonesia
    • Software Development
    • 1 - 100 Employee
    • Manufacturing Quality Engineer ( Brittle Materials )
      • Jun 2022 - Dec 2022
    • United Kingdom
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Senior Executive ( BIW- Supplier Quality )
      • Jul 2019 - Jul 2021

      • Quality Control: Root cause analysis/8D for supplier-responsible issues of metallic body panels for the Jeep Compass and devising interim corrective actions and permanent corrective actions for defects and nonconformances. • Supplier Development: Developed suppliers by performing supplier eligibility assessments and evaluating manufacturing feasibility with a risk assessment for potential critical part quality issues. • Conducting studies: Verifying assembly line readiness with respect to line speed, quality control metrics, statistical process control studies (process capability and process performance) and production demonstration runs before final sign-off for actual part production. • Process improvement: Resolved issues related to functionality, fit, finish and appearance of metallic parts at supplier locations by improving production processes and resolving quality concerns. • Process and Product Auditing: Conducted process audits at suppliers to monitor part quality, dimensional conformance, part aesthetics, process conformance ,equipment efficiency and compliance to World Class Manufacturing (WCM) standards. • Advanced Product Quality Planning: Prepared APQP documentation (PPAP, FMEA and Control Plans) for localized metallic parts and supported a net increase in localized material content of 9% for the Jeep Compass MY 2021. Show less

    • United States
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Summer Intern
      • May 2018 - Jun 2018

      • Developed Standard Operating Procedures for a newly commissioned rear floor pan sub assembly line. • Involved in the optimization of the modular assembly and manufacturing process of the engines and the bodies of high-volume flagship models’ assembly lines and delivered an increased overall productivity by 15%. • Directly supported key NDT inspection using Ultrasonic spot weld testing (for 3000+ spot welds); used the ATOS Blue-Light scanner and Coordinate Measuring Machines (CMM) to ensure process reliability of 98%. Show less

    • Construction
    • 1 - 100 Employee
    • Summer Intern
      • Jun 2017 - Jul 2017

      • Gained an understanding of engine assembly, testing and machining processes and an introduction to lean manufacturing concepts and value stream mapping. • Performed value stream mapping for the existing engine assembly line and devised continuous improvements (kaizens) in pursuit of the continuous improvement pillar of the organization’s manufacturing system. • Gained an understanding of engine assembly, testing and machining processes and an introduction to lean manufacturing concepts and value stream mapping. • Performed value stream mapping for the existing engine assembly line and devised continuous improvements (kaizens) in pursuit of the continuous improvement pillar of the organization’s manufacturing system.

Education

  • North Carolina State University
    Master of Integrated Manufacturing Systems Engineering, Industrial Engineering
    2021 - 2023
  • Manipal Institute of Technology
    Bachelor of Technology - BTech, Mechanical Engineering
    2015 - 2019

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