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Experience

    • Information Technology & Services
    • 1 - 100 Employee
      • Jan 2017 - Present

      Leading on automation project in PLC/DCS/HMI and other related automationapplication on designing, programming, configuration, testing -FAT, SATCommissioning in global standard with IEC, ISA and IEEE.Participates in client project requirement meetings and value analysis and basic costestimating.Assists Senior Engineers with developing and managing the project scope, budget,staffing and schedule.Experience in Industrial Include:Oil & Gas Water Processing RefineryChemicalFood & BeverageBaggage HandlingSpecialties:design/Commissioning of the following:PLCSiemens (S7-200, S7-300, S7-400, S7-1200)Allen Bradley (SCL 500, ControlLogix, MicroLogix)Mitsubishi (FXS, FX1N, FX2N, FX3U, FX5U)Delta (DVP, SV2, EH2-3, SS2, ES2)o SCADASiemens (WinCC), Wonderware (Indusoft), RSview, FT View Sit Edition(Allen Bradley)o HMI (Siemens, Allen Bradley, Pro-Face, Delta, Hitech, Kinco, Weintek)o Servo Drive (Siemens, Delta, Mitsubishi, Panasonicso VFD (Siemens, Lenez, ABB, Allen Bradley, Mitsubishi, Delta, LS, Invt)o Communication Protocol (TCP/IP, CAN bus, Profibus, Modbus)o ST Languageo VB scripto Microsoft Visioo CUDAo C/C++ Show less

      • Dec 2019 - Present

      • Up gradation of Polystar Embedded base Polythene Bag cutting machine using PLC Delta(SV2), Yaskawa Servo , Mitsubishi VFD and Wientek base system. • Control the sequence and operational requirement on auto and manual system.• Increase production speed from 20 Bag/min to 35 bag/min• Easy to troubleshoot and parameterizes system from HMI • HMI display information, indication, monitoring of the system.

      • Jan 2020 - Present

      CENTRIFUGAL MACHINES• Design complete Control panel with highly safety protection for internal and external signal disturbing • Program and Design complete system using TIA portal with S7 300, VFD (telemecanique altivar 61) and Wientek HMI • Control the sequence and operational requirement on auto and manual system• As far as our role is concerned, we deal in the successful automation of Batch type Old 4/3 speed centrifugal machine• Power, Water and Steam Saving as exact quantities are applied• Easy to troubleshoot and parameterizes system from HMI • We increase the efficiency of centrifugal machine by controlling many parameters i.e R.P.M of the motor, timing of particular R.P.M. , timing of plough, pug mill, bottom valve, chute, screen wash etc• HMI display information, indication, monitoring of the system. Show less

      • Feb 2020 - Present

      • Program and Design complete system using Delta Motion Controller(RMC70), Delta Servo (ASDA-A2), Speedel Handel and HMI• Control 3 axis using servo drive at centimeter, millimeter and micrometer with reference of bed move • Take array of deferent coordinate at a time and move 3 axis in 2D dimension also save the 100 Recipe • Design complete Control panel with highly safety protection for internal and external signal disturbing • As far as our role is concerned, we deal in the successful automation of Batch type Old 4/3 speed centrifugal machine• HMI display information, indication, monitoring of the system. Show less

    • Pakistan
    • Food and Beverage Services
    • 400 - 500 Employee
      • Aug 2019 - Dec 2019

      • Intergrade SIX SIG machine to advance control system.• Intergrade THREE QINGDAO machine to advance control system.• Complete designing of Electrical Diagram and Control System of the machine withall global Standard IEC.• The installed system is reaching its “end of life” where replacement parts arebecoming difficult to find and their cost is increasing.• Improved operator effectiveness leading to better decision making and feweroperational errors• Leading the project designing optimize PLC/HMI programming.• Configure five Delta Servo Drive, VFD and Heater Controller.• Communicate all system using CANbus protocol on 1mbps speed and get the realtime result.• the requirement is literally to as such same the existing control logicand graphics as best as possible and get the system up and running a fast aspossible.• Configuration, Testing FAT, SAT & Commissioning of complete machine. Show less

      • Sep 2019 - Oct 2019

      • Established new specification using SCADA(Indusoft) base system.1. Data Acquisitions2. Data Communication3. Information/Data presentation4. Monitoring / Control5. Reporting / History of Data• Automate many processes occur main and each Water/Oil line for Ten high speedmixer (Baker perkins).• Control the flow rate and drop of oil/ water for mixer using RTU PLC (Siemens S7315. Delta SV2).• These functions are performed by HMI (Delta, Wientek), Mass flow meter,Volumetric flow meter, Centrifugal Pump, VFD, Butter fly Valve, sensor, Hot waterjacket Line Control, RTUs, PLCs, Communication Network.• Using communication Protocol Established the distributed control units of PLC tocontrol many processes occur at simultaneously.• Simultaneously give the individual Control access of each unit Used by HMI andDistributed PLC units. Information is displayed, operate and monitoring by thehuman.• Software used for development, SIEMENS TIA Portal 15v, Indusoft 8.1, WPLSoft,DOPsoft, EasyBuilder Pro Show less

    • Pakistan
    • Pharmaceutical Manufacturing
    • 200 - 300 Employee
    • RO Water Plant Process (HVAC)
      • Jul 2019 - Jul 2019

      • Automate the RO Water plant using PLC (Mitsubishi FX3U) and Hitech HMI. • Develop soft programing methodologies for desalination process are addressed. • Develop the intelligent control system approaches for the integration of sensory information, remove human error and decision making. • Automate the RO Water plant using PLC (Mitsubishi FX3U) and Hitech HMI. • Develop soft programing methodologies for desalination process are addressed. • Develop the intelligent control system approaches for the integration of sensory information, remove human error and decision making.

    • United States
    • Food and Beverage Services
    • 700 & Above Employee
      • Apr 2019 - Jun 2019

      • Design Wonderware Indusoft SCADA system for syrup room monitoring.• SCADA control system which consist to PLC network interface using MODBUS TCP/IPprotocol.• Graphical display of large number of syrup tank, Pasteurization tank and filtration datamonitoring.• SCADA allow operator to change the set point, monitoring overall performance of the loop.• Generate the Repot in Excel file data Appended in report with respect to operation and savetime date duration and all other parameter related to recipe. Show less

      • Mar 2019 - Mar 2019

      • Intergrade Hyundai Elevator to advance control system.• Complete designing of Electrical Diagram and Control System of the machine withall global Standard IEC.• Control system designed by using PLC (Delta EH2), HMI(Wientek), VFD (DeltaC2000)• Develop the intelligent control system approaches for the integration of information,remove human error and decision making.• Elevator must be safely handling 2500KG weight.• Making elevator more eco-efficient, Upgradation also cut operating cost.• Control system improve reliability, leveling accuracy, waiting time, and accessibility.• Make sure elevator passenger and maintenance person are safe is the number onepriority. Show less

    • Pakistan
    • 1 - 100 Employee
    • Automate NGR Control (Power House)
      • Mar 2019 - Mar 2019

      • Automate Ten generator base NGR (Neutral Ground Resistor) system using PLC(Mitsubishi FX3U) and HMI(Weintek) for Power House. • Control the sequence and change over between NGR and VCB breaker. • Program must be set the VCB connecting sequence and take the design to set the sequence in case any VCB out of the system. • HMI display information, indication, monitoring of the system. • Automate Ten generator base NGR (Neutral Ground Resistor) system using PLC(Mitsubishi FX3U) and HMI(Weintek) for Power House. • Control the sequence and change over between NGR and VCB breaker. • Program must be set the VCB connecting sequence and take the design to set the sequence in case any VCB out of the system. • HMI display information, indication, monitoring of the system.

    • Pakistan
    • Oil and Gas
    • 700 & Above Employee
    • Pipeline SCADA Project
      • Dec 2018 - Feb 2019

      • 100 RTUs are located along the pipeline on different stations • Each RTU will collect the data like Pump status, Pump speeds, Gas flow, and Section and discharge pressures. RTUs will send data to the Master station • Development of Ladder logic on RsLogix5000, RsLogix500 • Assisting the project manager in commissioning • HMI design on FactoryTalk, iX Developer 2.20 (Beijer Electronics) • SCADA design On FactoryTalk SE also create some logic on using VB Script in SCADA System • Understanding of Documentation (I/O Lists, Wiring Diagrams, Control Narrative) • Studying P&IDs to understand process flow • Understanding of ISA, IEC, and ANSI standards • Configuration, Testing FAT, SAT & Commissioning of complete plant. Show less

    • United Kingdom
    • Motor Vehicle Manufacturing
    • Steam Boiler Automation
      • May 2018 - Jun 2018

      Automation using PLC (Siemens S7 315) and SCADA(WinCC) is designed and implemented in respective of software’s for real time monitoring • Used different sensor Temperature, pressure, Water Level, ad field service to measure the critical parameter such as water flow, steam flow rate water Level, • Implements cascade, feed forward and boiler water level control using three and single elements loop. • SCADA system used for visuals to monitor the parameter and PLC used to control the operation. • Software designed at high value of safety prospective in case of emergency automatic check valve open are opened to avoid catastrophic failure. Show less

    • Automate Carrier Chiller (HVAC)
      • Jun 2017 - Jul 2017

      Automate and upgrade carriers chiller to carriers control system to PLC and HMI. • Complete designing of Electrical Diagram and Control System of the chiller with all global Standard IEC. • Convert system from star- delta to VFD control. They save and efficiently run compressor and also increase life span of compressor. • We used ES2 (Master) PLC to control 2 compressor and their valve. SS2(Slave) PLC used to control Electric Expansion valve (Stepper motor) make driver for controlling and driver control through SS2 plc and SS2 plc communicate with Master PLC • Used Wientek HMI for operational control. Provide fully safe, control and automated system. Run system auto, manual on your choice and also show all event occur at any time. Show all part condition at run time also provide a cooling and efficiency graph of chiller for analysis. Modify the chiller safety for protection of compressor. Show less

    • Steam Boiler Automation
      • Apr 2017 - Apr 2017

      Automation using PLC (Mitsubishi FX3U) and SCADA(Indusoft) is designed and implemented in respective of software’s for real time monitoring. • Used different sensor Temperature, pressure, Water Level, ad field service to measure the critical parameter such as water flow, steam flow rate water Level, • Implements cascade, feed forward and boiler water level control using three and single elements loop. • SCADA system used for visuals to monitor the parameter and PLC used to control the operation. • Software designed at high value of safety prospective in case of emergency automatic check valve open are opened to avoid catastrophic failure. Show less

    • Pakistan
    • Furniture and Home Furnishings Manufacturing
    • 1 - 100 Employee
    • Diamond Foam Plant, Mirpur AJK
      • Jan 2017 - Feb 2017

      • Perform Up gradation of all Viking system(B&R) base SCADA system to New Wonderware Indusoft SCADA system. • Design logic and Program all the Distributed unit panel using Allen Bradley SCL 500 and Compact Logic 5000 with RSLogix 500, Studio v30 • Centralize all the Distributed unit using MODBUS protocol communication. • SCADA is a central control system which consist of controllers (RTUs) network interface, Input/Output, Communication equipment’s, Data Acquisitions, Information/Data presentation, Monitoring / Control, Reporting / History of Data and software. • Designed SCADA Software Application program process control. • Control real time flow rate of Chemicals using DC drive motor and flow meter very precisely control during change recipe. • Configuration, Testing FAT, SAT & Commissioning of complete plant. Show less

    • Pakistan
    • Industrial Machinery Manufacturing
    • 300 - 400 Employee
      • Aug 2016 - Dec 2016

      • Oct 2016 - Nov 2016

      Installation & commissioning of 5.5 MW 5 GE Genbacher engine with operation TeamSynchronize WAPDA, Gas Generator and Caterpillar Generator at single Bus line at control wayControl all system from GE HMI and SCADA system at control room

    • Germany
    • Automation Machinery Manufacturing
    • 700 & Above Employee
    • Industrial Automation (Internship)
      • Jul 2014 - Oct 2014

      Provide technical leadership in the software design, coding and testing of Control, Automation and Communication products for Metals Industry systems. Lead software design review and testing for new product development and enhancement of existing implementations. HMI / SCADA design development and Commissioning. Provide technical leadership in the software design, coding and testing of Control, Automation and Communication products for Metals Industry systems. Lead software design review and testing for new product development and enhancement of existing implementations. HMI / SCADA design development and Commissioning.

Education

  • Abasyn University Islamabad Campus
    Bachelor of Engineering (BE), Electrical and Electronics Engineering
    2012 - 2016
  • GCT Sailkot
    DAE Electronics, Electrical and Electronics Engineering
    2010 - 2013

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