Carlos A. Belli Ramalho

Sales Project Engineer at Grover Corporation
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Contact Information
Location
Menomonee Falls, Wisconsin, United States, US
Languages
  • Portuguese -
  • English -

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Fernando Gaiofatto

Whenever I needed information from the plant my first bet was always Carlos. He always managed to have the information in little time and was very helpful in every way.

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Credentials

  • MBA - Industrial Engineering
    UNIFEI
  • Six Sigma - Green Belt
    UNIFEI

Experience

    • United States
    • Industrial Machinery Manufacturing
    • 1 - 100 Employee
    • Sales Project Engineer
      • Mar 2020 - Present

    • Process Engineer
      • Apr 2016 - Feb 2020

      • Responsible for managing the production of prototypes as part of customer’s engine programs. Expressive customers such as Daimler, Cummins and John Deere, via application engineering, counted on my project management skills to have flawless products to test on time and within budget.• From the Raw Material Design, to updating Application Engineering, from Managing Risks to the PPAP submission, I worked in average of 3 projects per quarter every year. Most currently, 9 projects were active.• Performed many cost reductions tasks by adapting current products to new and more efficient equivalent process. In the most current project, the opportunity to eliminate stock removal in certain operation was identified and statistically proved its effectiveness resulting in an annual saving of US$54,000.00.• As Lean Manufacturing project leader, the objective to increase the output of a given production cell was stablished. By using Lean Manufacturing techniques such as Line Balancing, Kanban, One Piece Flow concepts, training operators, the results achieved was: 30% output increase with estimated annual cost reduction of a US$100,000.00• As engineering support to the Project Manager of the project to implement online SPC data collection on the shop, taking over the task of hardware installation and stations start up, in three months, becoming the go to person for the SKIIL stations support during and after project completion.

    • Manufacturing Engineer
      • Apr 2012 - Mar 2016

      Managing multi departmental projects. Implementation of the rolling forecast tool along with a manufacturing capacity model to identify bottlenecks. Budget control for the Tooling and fixtures. Tooling designing using CAD. Technical support to customers and customer complaints. Routing and run rates maintenance. Make x Buy analysis. Engineering process designing and processes changes control. PPAP process and documentation. OEE implementation and diagnostic of efficiency issues. Machine Commissioning and process documentation.

    • Manufacturing Engineering Manager
      • Dec 2012 - Apr 2014

      Responsible for the engineering department. Proactive support to the manufacture team. Implementing initiatives to increase machine capacity. Supporting the business with a quick turnaround of a project. Establishing goals, providing feedback, giving performance appraisals, hiring and termination and keep intensive team communication.

    • Manufacturing
    • 1 - 100 Employee
    • Industrial Engineer
      • Dec 2009 - Apr 2012

      Costing reduction and waste elimination on the productive process. Managing continuous improvement and Lean Manufacturing program. Creation of project charters and investment approval documentation. Representing the Industrial engineering at the stage gates projects of Marketing and R&D innovation team. Responsible for providing the simulated manufacturing conversion cost of new products, analyzing and discussing the impact in capacity and manufacture technology. Costing reduction and waste elimination on the productive process. Managing continuous improvement and Lean Manufacturing program. Creation of project charters and investment approval documentation. Representing the Industrial engineering at the stage gates projects of Marketing and R&D innovation team. Responsible for providing the simulated manufacturing conversion cost of new products, analyzing and discussing the impact in capacity and manufacture technology.

    • Process Engineer
      • Jan 2006 - Dec 2009

      Process development for high performance piston rings using stage gates roadmap. DOE analysis to support business strategic decisions. Process engineering representative at the MAHLE Machine factory to support the designing and development team. Tooling design and tooling management while the machine commissioning period. Process development for high performance piston rings using stage gates roadmap. DOE analysis to support business strategic decisions. Process engineering representative at the MAHLE Machine factory to support the designing and development team. Tooling design and tooling management while the machine commissioning period.

Education

  • UNIFEI Universidade Federal de Itajubá
    Bachelor of Engineering (B.E.), Mechanical Engineering
    -
  • Universidade Federal de Itajubá
    Master of Business Administration - MBA, Engineering/Industrial Management
    2007 - 2008
  • UNIFEI Universidade Federal de Itajubá
    Master of Business Administration (MBA), Gestão Empresarial
    -

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